研究生: |
蕭名鈞 MING-JUN XIAO |
---|---|
論文名稱: |
精密散射式多感測器三角雷射探頭之量測精度與可攜化改良研究 Research on the Improvement on the Measurement Accuracy and Portability of a Precision Scattered Triangulation Laser Probe with Multi-detectors |
指導教授: |
修芳仲
Fang-Jung Shiou |
口試委員: |
修芳仲
Fang-Jung Shiou 鄧昭瑞 Geo-Ry Tang 陳亮光 Liang-kuang Chen |
學位類別: |
碩士 Master |
系所名稱: |
工程學院 - 機械工程系 Department of Mechanical Engineering |
論文出版年: | 2023 |
畢業學年度: | 111 |
語文別: | 中文 |
論文頁數: | 201 |
中文關鍵詞: | 散射式三角雷射探頭 、三角雷射探頭、線電荷耦合元件 (Linear CCD) 、非接觸式量測系統 、三次元座標量測儀 (CMM) 、逆向工程 、機上量測 |
外文關鍵詞: | scattering-based triangular laser probe, Linear Charge-Coupled device (Linear CCD), non-contact measurement system, Coordinate Measuring Machine (CMM), reverse engineering, on-machine measurement |
相關次數: | 點閱:484 下載:0 |
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本研究延續先期精密散射式多感測器三角雷射探頭架構,研製一款改良型多感測器三角雷射探頭,於光路系統設計中,採用Scheimpflug光學成像原理為基礎 使聚焦後之散射光班於感測器表面恆聚焦成像;硬體架構以微聚焦雷射發射器為中心,周圍搭載環狀排列之六個線電荷耦合元件 (Linear CCD)感測器 。 為改善解析度、縮小探頭體積, 本研究 重新設計最佳光路參數 並 製作改良型光路系統;在雷射探頭可攜性方面,將原本分離式電路系統之 PCB版優化 及重新佈線整合於雷射探頭 ,成功應用於機上量測。
改良型雷射探頭其量測範圍為± 1.75mm,解析度為 0.69μm,工作距離為 13.5mm 本研究 使用 LabVIEW、 Arduino軟體 開發量測系統人機介面 ,將三軸運動平台與雷射探頭 系統 整合為一非接觸式量測系統。針對不同顏色、材質之表面進行特性校驗比較各別量測性能,並根據結果應用在實務量 測,除三軸運動平台外,也將雷射探頭安裝於工具機上進行機上量測, 量測誤差 以三次元座標量測儀 (CMM)之量測結果 作為比對基準, 待測物有 白色代木階級工件、圓柱面工件 、粉色代木 30度斜面工件、 雙 階級 鍵工件、 木頭半圓球工件, 成功將非接觸式量測系統應用於硬幣掃描之逆向工程。
This study continues the previous research on the precision scattering-based multi-sensor triangular laser probe architecture and develops an improved version of the multi-sensor triangular laser probe. In the design of the optical system, the Scheimpflug optical imaging principle is employed, which allows the scattered light beam to be focused and imaged on the sensor surface. The hardware architecture centers around a micro-focused laser emitter, surrounded by six Linear Charge-Coupled device (CCD) sensors arranged in a circular pattern. In order to improve the resolution and reduce the laser probe dimension, the optimal optical parameters are redesigned, and an improved optical system is constructed. Regarding the portability of the laser probe, the previously separate circuit system on the PCB board is optimized and integrated with the laser probe system. This modification has successfully been applied to the on-machine measurements.
The measurement range of the improved laser probe is ±1.75mm, with a resolution of 0.69μm and a working distance of 13.5mm. A set of LabVIEW and Arduino software have been developed for the automated. The laser probe is integrated with a three-axis motion platform to construct a non-contact measurement system. Measurements for uncertainty analysis have been performed on the surfaces of different colors and materials to compare their respective performance characteristics. Based on the calibration results, the system is applied to some practical measurements.In addition to the measurements on a three-axis motion platform, the laser probe is also installed on a machine tool for on -machine measurements. The measurement errors are compared with the results obtained from a Coordinate Measuring Machine (CMM) as a reference. The test objects include white artificial wood steeped workpieces, cylindrical workpieces, a pink artificial wood workpiece with a 30-degree inclination angle, workpieces with double- steped component, and a wooden hemisphere workpiece. At the end of the study, the non-contact measurement system is successfully applied to the reverse engineering measurement of a coin scanning.
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