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研究生: 劉時玟
Shih-Wen Liu
論文名稱: 基於製程良率探討情境化抽樣策略之研究
An Investigation of Situational Sampling Strategies Based on Process Yield
指導教授: 林希偉
Shi-Woei Lin
吳建瑋
Chien-Wei Wu
口試委員: 王孔政
Kung-Jeng Wang
喻奉天
Vincent F. Yu
曹譽鐘
Yu-Chung Tsao
侯建良
Jiang-Liang Hou
學位類別: 博士
Doctor
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2016
畢業學年度: 104
語文別: 英文
論文頁數: 97
中文關鍵詞: 製程能力指標製程良率允收抽樣作業特性曲線鑑別力
外文關鍵詞: Process capability index, process yield, acceptance sampling, lot sentencing, OC curve
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  • 由於科技日新月異的進步與發展,許多電子產品或其他元件必須在嚴格的品質要求下進行生產。因此,為了應付多元且嚴格的市場需求,產品則必須在合乎要求的品質規格下透過穩定的製程進行生產。考慮一個在買賣雙方的交易行為中,一旦生產者將產品送達時,顧客或消費者則必須針對送達的批貨進行品質檢驗以決定是否該接受或拒絕該批產品。
    允收抽樣在典型的品質管理和品質保證的相關領域中為一個相當實用的方法。允收抽樣透過生產者與顧客的品質共識,提供一個的決策規則以利貨批判決。因此,本文利用製程良率指標 建立一新型之計量型單次抽樣,更進一步地將其運用在三種不同抽樣策略(重複遞交抽樣、重複群集抽樣和多重相依狀態抽樣)下,使得貨批判決方法更加合適的應用在現今多元化的商業環境。文中不僅探討了三種抽樣策略的使用方法及特性,並比較各抽樣策略的所需樣本及作業特性曲線。最後,更進一步的透過三個實例來說明業者如何使用以 為基準的允收抽樣計畫來達到有效且可靠的貨批判決。


    Following by the advance of technology and the innovation, the modern electronic appliances or products are designed with rigorous prerequisites to suffice for various market demands. Consequently, these products should be manufactured under the tolerable specifications and the process of producing goods should substance the consistent quality level (i.e. a stable process). Taking into consideration of a producer-consumer business occasion, once the products are delivered, the buyer should contemplate the quality of submission before accepting or rejecting the entire lot.
    Acceptance sampling, one of the most practical tools in classical quality control and assurance applications, which deal with a quality contracting of product orders between the producers and their consumers. Acceptance sampling plans provide decision rules for lot sentencing to meet product quality needs required by producer and consumer. Hence, in the dissertation, a single sampling plan is developed and extensively applied as a reference plan for constructing other three situational sampling plans (resubmitted sampling plan, repetitive group sampling plan and multiple dependent states sampling plan), which can be adequately implemented for various producer-consumer occasions. The properties of each proposed sampling plan are investigated and the comparisons are provided. Finally, implementing with a business contract agreement using the proposed situational sampling plans, three case studies are demonstrated the applicability of our proposed methodologies.

    摘要 I ABSTRACT II 致 謝 III CONTENTS IV LIST OF TABLES VI LIST OF FIGURES VIII CHAPTER 1 1 INTRODUCTION 1 1.1 BACKGROUND AND MOTIVATION 1 1.2 RESEARCH OBJECTIVES 3 1.3 THE FRAMEWORK OF THESIS 3 CHAPTER 2 6 LITERATURES REVIEW 6 2.1 ACCEPTANCE SAMPLING AND ACCEPTANCE SAMPLING PLAN 6 2.2 PROCESS CAPABILITY ANALYSIS 10 2.2.1 Process yield index 11 2.2.2 The estimator of process yield index and its sampling distribution 15 2.3 ACCEPTANCE SAMPLING PLANS BASED ON PROCESS CAPABILITY INDICES 18 CHAPTER 3 20 VARIABLES SINGLE SAMPLING PLAN BASED ON PROCESS YIELD INDEX 20 3.1 THE PROBABILITY OF ACCEPTANCE AND PLAN OC FUNCTION 21 3.2 THE SOLVED PLAN PARAMETERS 24 3.3 THE BEHAVIOR AND SENSITIVITY ANALYSIS OF PLAN 26 CHAPTER 4 29 VARIABLES RESUBMITTED SAMPLING (VRS) PLAN BASED ON 29 4.1 THE PROBABILITY OF ACCEPTANCE AND PLAN OC FUNCTION 30 4.2 THE SOLVED PLAN PARAMETERS 35 4.3 THE BEHAVIOR AND SENSITIVITY ANALYSIS OF PLAN 36 4.4 THE COMPARISON BETWEEN PLAN AND PLAN 39 4.5 NUMERICAL EXAMPLE OF THE PROPOSED 42 CHAPTER 5 46 VARIABLES REPETITIVE GROUP SAMPLING (RGS) PLAN BASED ON 46 5.1 THE PROBABILITY OF ACCEPTANCE AND PLAN OC FUNCTION 47 5.2 THE SOLVED PLAN PARAMETERS 53 5.3 THE PROPERTY AND PARAMETERS ANALYSIS OF PLAN 54 5.4 THE COMPARISON BETWEEN PLAN AND PLAN 58 5.5 NUMERICAL EXAMPLE OF THE PROPOSED 61 CHAPTER 6 65 VARIABLES MULTIPLE DEPENDENT (VMDS) SAMPLING PLAN BASED ON 65 6.1 THE PROBABILITY OF ACCEPTANCE AND PLAN OC FUNCTION 66 6.2 THE SOLVED PLAN PARAMETERS 70 6.3 THE BEHAVIOR AND SENSITIVITY ANALYSIS OF PLAN 72 6.4 THE COMPARISON BETWEEN PLAN AND PLAN 74 6.5 NUMERICAL EXAMPLE OF THE PROPOSED 75 CHAPTER 7 79 CONCLUSION AND FUTURE WORKS 79 REFERENCES 81

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