研究生: |
黃秉毅 Bing-Yi Huang |
---|---|
論文名稱: |
低碳鋼熱浸鍍鋁及銲接之高溫疲勞 High-temperature Fatigue of Hot-dip Aluminide Coating on Mild Steel and Weldments |
指導教授: |
王朝正
Chaur-jeng Wang |
口試委員: |
林原慶
Yuan-ching Lin 林招松 Chao-sung Lin |
學位類別: |
碩士 Master |
系所名稱: |
工程學院 - 機械工程系 Department of Mechanical Engineering |
論文出版年: | 2016 |
畢業學年度: | 104 |
語文別: | 中文 |
論文頁數: | 125 |
中文關鍵詞: | 低碳鋼 、熱浸鍍鋁 、銲接 、高溫疲勞 |
外文關鍵詞: | Mild Steel, Hot-dip Aluminide, Weldments, High-temperature Fatigue |
相關次數: | 點閱:323 下載:14 |
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本研究針對低碳鋼、低碳鋼熱浸鍍鋁及低碳鋼同質銲接件,於540 °C、288 °C進行高溫潛變及疲勞試驗。疲勞試驗的試片承受雙軸向應力作用,分別為縱向拉伸應力、橫向覆變疲勞應力,藉此探討低碳鋼原材與低碳鋼熱浸鍍鋁在高溫中的機械行為及熱浸鍍鋁作用。
實驗結果顯示,在試驗反覆次數104次以上之疲勞壽命時,低碳鋼於540 °C高溫承受147 MPa會在104循環次數破斷,低碳鋼熱浸鍍鋁則會超過106循環次數才破斷。熱浸鍍鋁後鋁化層內層的舌片狀Fe-Al介金屬層能有效抵抗拉伸軸向應力,使得底材不易向內頸縮,大幅提升低碳鋼高溫潛變時間、延長疲勞壽命。
低碳鋼同質銲接件的銲道在288 °C承受220 MPa拉伸軸向應力及覆變疲勞應力會在105循環次數斷裂。在288 °C高溫疲勞過程中,低碳鋼抗拉強度、抗高溫疲勞等機械性質均優於540 °C之環境。
This study performed a creep and fatigue test on mild steel, hot-dip aluminide coating on mild steel, and weldments at high temperatures of 540 °C and 288 °C. The specimens were given two-axial stresses: a longitudinal tensile stress and a lateral repeated fatigue stress. The fatigue behavior of mild steel and hot-dip aluminide mild steel at high temperatures was discussed.
The results show that the mild steel fractured under 147 MPa at 540 °C after reaching 104 fatigue cycles, whereas the hot-dip aluminide mild steel fractured after completing 106 fatigue cycles. The tongue-like Fe-Al intermetallic layer of the alumnide steel can effectively resist the axial tensile stress, preventing the substrate from necking and thereby significantly lengthening the creeping process and prolonging the limit life.
The mild steel weldments fractured under the tensile stress and repeated fatigue stress of 220 MPa at 288 °C upon reaching 105 fatigue cycles. The mechanical properties of mild steel, such as tensile strength and high-temperature fatigue resistance, are better at 288 °C than at 540 °C.
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