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研究生: 余丞皓
Cheng-Hao Yu
論文名稱: 具深度學習之紅外線熱影像於設備故障診斷之應用
Application of Infrared Thermal Imager with Deep Learning for Equipment Fault Diagnosis
指導教授: 郭政謙
Cheng-Chien Kuo
口試委員: 張宏展
Hong-Chan Chang
陳鴻誠
Hung-Cheng Chen
張建國
Chien-Kuo Chang
學位類別: 碩士
Master
系所名稱: 電資學院 - 電機工程系
Department of Electrical Engineering
論文出版年: 2020
畢業學年度: 108
語文別: 中文
論文頁數: 68
中文關鍵詞: 熱影像監控系統影像處理卷積神經網路影像分割神經網路
外文關鍵詞: Thermal Image Monitoring System, Image Processing, Convolution Neural Network, Segmentation Network
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  • 高壓模鑄式變壓器為許多企業供電的重要角色,然而在長期的使用下因環境的雜質、本身先天瑕疵或人員的操作不當等劣勢所累積,最後造成它的絕緣劣化,雖然在傳統的定期性維修保養(Predetermined Maintenance)有一定降低故障發生的機率,但定期性維修保養可能對設備進行超量的維修保養,造成人力物力資源的大量浪費,且無法應對突發的狀況,當突發狀況發生,將會造成無法彌補的損失,甚至是人員的工安意外。
    為此,本論文將針對高壓模鑄式變壓器從定期性維修保養升級至狀態性維修保養(Condition-based Maintenance),其中監測診斷設備狀態最為直接、最為透明的方式就是測量其溫度,從溫度的變化進而得知設備狀態的變化,透過安裝定置式熱像儀獲取設備區域性溫度,也透過可得知的電氣訊號輔助診斷,做長期的資料收集,進而對收集到的資料做數據分析。收集大量數據後,再進一步做人工智能(Artificial Intelligence)故障診斷,先採用卷積神經網路判斷是否故障,及故障類型,最後使用影像分割神經網路,將故障位置標示出來,結果指出,建置熱影像監控系統後,在事故發生前,能有效地提前給予告警,通知人員提早地做設備維修保養,大大地降低工安意外的風險以及提高電力的可靠度。


    High-voltage cast resin transformers play an important role in power supply for many enterprises. However, under long-term usage, high-voltage equipment has been affected with environment, inherent defects, or improper operation of personnel, which ultimately leads to insulation aging. Although there is an effective reduction in the probability of failure with the traditional predetermined maintenance, it may maintain the equipment excessively, resulting in a large waste of human and material resources. It is also unable to cope with unexpected situations. When an unexpected situation occurs, it will cause serious losses, and even the accident of personnel safety.
    To this end, this thesis will upgrade from predetermined maintenance to condition-based maintenance against high-voltage cast resin transformers. The most direct and transparent way to monitor diagnose the state of equipment is to measure its temperature. You can know the state from the change of temperature. Obtain the areal temperature by installing fixed thermal cameras and obtain the available electrical signal to assist in diagnosis for long-term data collection. And then, we analyse collected data. After having enough data, we can further do fault diagnosis by artificial intelligence. First, Decide whether there is a failure or not, and classify the type of failure. Finally, mark the fault location by segmentation network. The results indicate that establishment of thermal image monitoring system can effectively give alarms in advance before the accident. It can notify personnel to maintain the equipment early, and it will greatly reduce the risk of industrial safety accidents and improve the reliability of power supply.

    中文摘要 I ABSTRACT II 目錄 III 圖目錄 VI 表目錄 IX 第一章 緒論 1 1.1 研究背景 1 1.2 文獻回顧 3 1.3 研究方法 5 1.4 章節敘述 6 第二章 熱影像之影像處理 7 2.1 線性正規化 7 2.2 高原直方圖均衡化 8 2.2.1 熱影像之直方圖 8 2.2.2 均勻化轉換函數 9 2.3 自適應對比度增強 10 2.4 數位細節增強演算法 12 2.4.1 雙向濾波器 12 2.4.2 線性加權 15 2.4.3 流程圖 15 2.4.4 實測結果 16 2.5 灰階轉彩色之調色板 16 第三章 人工智慧應用於熱影像檢測 18 3.1 深度學習簡介 18 3.1.1 神經網路 18 3.1.2 神經元 18 3.1.3 激勵函數 19 3.1.4 最小化誤差 20 3.1.5 更新參數 20 3.2 資料集 21 3.2.1 故障痕跡 21 3.2.2 資料增強 23 3.2.3 交叉驗證 24 3.3 卷積神經網路 25 3.3.1 卷積運算 25 3.3.2 池化運算 28 3.3.3 網路結構 31 3.3.4 損失函數 32 3.3.5 結果與分析 33 3.4 影像分割神經網路 39 3.4.1 前言 39 3.4.2 網路結構 39 3.4.3 損失函數 40 3.4.4 結果與分析 41 3.5 故障實測 45 第四章 熱影像監控系統介紹 46 4.1 系統架構 46 4.2 告警單元 47 4.2.1 定溫告警 47 4.2.2 溫升告警 47 4.2.3 AI預測告警 48 4.2.4 AI診斷告警 48 4.3 網頁介面單元 49 4.3.1 即時監控介面 49 4.3.2 歷史查詢介面 50 4.3.3 事件查詢介面 51 第五章 結論與未來研究方向 52 5.1 結論 52 5.2 未來展望 53 參考文獻 54

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