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研究生: 楊植雅
CHIH-YA YANG
論文名稱: 超音波振動對微引伸成形之影響
The Influence of Ultrasonic Vibration on Micro Drawing Process
指導教授: 黃佑民
YOU-MIN HUANG
口試委員: 向四海
SU-HAI HSIANG
陳聰嘉
TSUNG-CHIA CHEN
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2010
畢業學年度: 98
語文別: 中文
論文頁數: 100
中文關鍵詞: 超音波微引伸
外文關鍵詞: ultrasonic, micro drawing
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金屬成形技術具有許多優點,例如適合大量生產、降低生產成本和可生產具複雜之幾何外形等。本論文主旨在於應用超音波振動於板材微引伸製程,並且探討超音波振動對其成形製程之影響。本文設計與製作超音波模具並架設在MTS萬能試驗機進行實驗。實驗使用的材料為A1050之純鋁箔,厚度為0.15 mm,由製程中可得超音波振動對沖頭負荷的影響,以及沖頭負荷在超音波振動下對不同成形速度的變化等變形履歷資料。由實驗所得之數據,來作為金屬薄板材精密成形加工之研發與應用時參考。


There are many advantages to metal forming technology, including mass production、lower cost and availability in complex shapes.
The purpose of this thesis is to apply ultrasonic vibration to micro drawing process and research its influence.
Experiments were conducted using ultrasonic die, then placed it on MTS Insight Electromechanical 10kN tensile test machine. Materials used in this experiment are the A1050 aluminum foil with thickness 0.15 mm. We observed the influence of supersonic vibration on punch loads and different amplitudes and the deformation rate during the manufacturing processes. The result of the study can be applied to improve the precision of metal foil manufacturing.

摘要 ABSTRACT 誌謝 目錄 圖目錄 表目錄 符號索引 第一章 緒論 1.1前言 1.2文獻回顧 1.2.1微成形 1.2.2超音波振動輔助成形 1.2.3 金屬成形分析 1.3研究動機與目的 1.4論文架構 第二章 基本理論 2.1金屬板材有限元素分析 2.1.1簡介 2.1.2基本假設 2.1.3虛功原理的離散化 2.1.4退化殼元素(Degenerated Shell Element) 2.1.5摩擦處理 2.1.6廣義rmin法之增量步驟的計算 2.1.7三維曲度修正方程式 2.1.8除荷之設定 2.1.9數值分析之流程 2.2引伸加工 2.2.1引伸加工之成形過程與成形模具 2.2.2引伸比與引伸率 2.2.3圓筒引伸加工之應力與板厚變化 2.2.4引伸加工之異向性 2.2.5引伸加工之起皺現象 2.3超音波共振理論 第三章 實驗過程 3.1超音波設備與微引伸模具建構 3.1.1超音波設備 3.1.2微引伸模具 3.2實驗方法 3.2.1拉伸試驗 3.2.2模擬設定 3.2.3實際與理想之微引伸成形比較 3.2.4超音波振動輔助微引伸實驗方法 第四章 超音波振動輔助實驗結果與討論 4.1超音波振動輔助對沖頭負荷的影響 4.2超音波振動輔助對成形性的影響 4.3超音波振動輔助之成形速度對最大沖頭負荷的影響 第五章 結論 5.1結論 5.2未來展望 參考文獻 附錄

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