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研究生: 陳彥志
Yen-chih Chen
論文名稱: 電腦輔助板金折彎製程容差設計
Computer Aided Tolerance Design for Sheet Metal Bending Processes
指導教授: 鄧昭瑞
Geo-Ry Tang
口試委員: 陳復國
Fuh-Kuo Chen
余志成
Jhih-Cheng Yu
曾垂拱
Chwei-Goong Tseng
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2006
畢業學年度: 94
語文別: 中文
論文頁數: 84
中文關鍵詞: 板金件容差表最差法統計法
外文關鍵詞: tolerance charting of sheet metals,  worst case approach, statistical approaches
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  • 本研究旨在開發電腦輔助設計程式,以簡化手工方式推演板金件容差表複雜的設計工作。透過系統提供之人機介面,設計工程師可在系統中產生設計簡圖,擷取板金元件原始藍圖中之特徵與尺度。而圖面上之尺寸容差與幾何容差的標註,使用者則可利用系統中附屬之轉換與計算的功能建立容差之約束條件。此外系統中內建最差法及統計法兩種法則作為容差分析的演算模組,以協助設計工程師對板金件之施工尺寸與製程容差做適度地分配。因為減少了人為因素導致計算誤差,板金製程的規劃將可有效的進行設計品質亦可確保。


    The objective of this research is to develop a computer aided design program so that the tolerance charting of sheet metals will be simplified. The system offers a friendly interface and users can complete his design task step by step. First, a user collects the necessary data such as features and dimensions from a blueprint and input them to the system. The software can provide schematic drawings of the sheet metal part to the user immediately. Then, a tolerance module helps to the user converting the size tolerances and geometric tolerances on the blueprint into constraints in the cad model. Two tolerance analysis methods, the worst case approach and statistical approaches have been included in the system. The uses can choose either one to perform tolerance accumulation on a resultant dimension or to allocate process tolerances for each bending process. With the assistance of computer aid design, human errors can be decreased but engineer’s productivity will be increased.

    摘要I AbstractII 誌謝III 目錄IV 圖索引VII 表索引X 第一章 緒論1 1. 1 前言1 1. 2 文獻回顧2 1. 3 研究方法3 1. 4 本文架構3 第二章 板金折彎加工5 2. 1 板金折彎加工5 2. 1. 1 沖壓加工5 2. 1. 2 V型折彎加工6 2. 2 中立面幾何變化8 2. 2. 1 中立面位置變化9 2. 2. 2板金展開長度計算9 2. 3 板金折彎製程安排11 2. 3. 1 電腦輔助製程規劃系統 (CAPPS)11 2. 3. 2 板金折彎順序12 第三章 板金件容差表設計14 3. 1 板金件容差表14 3. 1. 1 板金件容差表格式14 3. 1. 2 板金件設計簡圖16 3. 1. 3 板金折彎部分補償值18 3. 2幾何容差應用18 3. 2. 1 平行度容差20 3. 2. 2 垂直度容差21 3. 2. 3 傾斜度容差22 3. 3 板金件容差表製作流程24 3. 3. 1 設計簡圖25 3. 3. 2 施工程序27 3. 3. 3 尺寸鏈結29 3. 3. 4 容差分配30 3. 3. 5 圖文資料輸出33 第四章 系統設計與使用介面35 4. 1 容差表系統設計35 4. 1. 1 藍圖及製程資料輸入與讀取37 4. 1. 2 容差分析41 4. 2 系統架構及介面說明43 4. 3 標籤頁與範例說明48 4. 4 實例55 第五章 結論與未來展望57 參考文獻59 附錄A62 附錄B64 附錄C66 作者簡介71

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