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研究生: 謝得威
De-Wei Hsieh
論文名稱: 訂單及機器人指派問題於智動揀貨系統之最佳化研究
Optimal Order and Drive Unit Assignment in Robotic Mobile Fulfillment Systems
指導教授: 郭伯勳
Po-Hsun Kuo
口試委員: 喻奉天
Vincent F. Yu
曹譽鐘
Yu-Chung Tsao
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2017
畢業學年度: 105
語文別: 英文
論文頁數: 94
中文關鍵詞: 物料搬運系統智動化機器人訂單指派資源分配最佳化啟發式
外文關鍵詞: Warehousing systems, Robotic drive units, Order assignment, Resource allocation, Optimization, Heuristic
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為了改善及強化倉儲系統內的作業流程及存貨流通的情況,機器人被運用在運送及控制倉儲系統內的存貨以完成顧客的訂單。這份研究的目標為指派揀貨任務於往返在存貨區及揀貨區的大量機器人,以最小化顧客訂單完成的所需時間。首先,以數學規劃模型求得最佳化指派,指派內容包括:訂單完成於哪個揀貨站、訂單由哪些機器人運送及每個機器人的揀貨順序。由於求得最佳解的計算複雜且耗時,為了彌補耗時的缺陷,透過觀察最佳指派的特性並基於這些特性,發展出對應的啟發式演算法以求得接近最佳解的指派。依據不同的因子設計實驗並以最佳化模型及演算法求解,並比較所求得的指派內容來歸納此研究提出的演算法的特性。


To facilitate operation process and improve material flow in warehousing systems, robotic technology is introduced for transportation and system control management in customer order fulfillment and inventory replenishment. This thesis studies the assignment of multiple robotic drive units deployed in the storage area and picking stations for pod transportation in order to minimize the system processing time of customer orders. Mathematical programming is formulated to find the optimal assignment of orders retrieved in picking stations, drive units allocated to serve orders, and item transportation sequence in each drive unit. Due to complexity and enormous computation time in finding the optimal solution, heuristic algorithms are developed to obtain near optimal allocation based on properties observed from the optimal assignment. Numerical experiment is presented to verify output from opt

摘要 I ABSTRACT II TABLE OF CONTENTS III LIST OF TABLE V LIST OF FIGURE VII CHAPTER 1. INTRODUCTION 1 1.1 RESEARCH MOTIVATION 2 1.2 RESEARCH SCOPES AND CONSTRAINTS 3 1.3 RESEARCH METHODOLOGIES 3 1.4 RESEARCH STRUCTURE 4 CHAPTER 2. LITERATURE REVIEW 6 2.1 ORDER PICKING 6 2.1.1 System Overview 7 2.1.2 Operation Policies 10 2.2 ROBOTIC MOBILE FULFILLMENT SYSTEMS 13 2.2.1 Fundamental Facilities and Operation Process 13 2.2.2 Resource Allocation Problem 15 2.3 AIRLINE PLANNING PROBLEM 18 CHAPTER 3. OPTIMIZATION FORMULATION 20 3.1 TRAVEL PATTERN OF DRIVE UNITS AND PROBLEM ASSUMPTIONS 20 3.2 NOTATION AND FORMULATION 24 3.3 INITIAL LOCATION OF DRIVE UNITS 41 3.4 SMALL INSTANCE 42 CHAPTER 4. HEURISTIC ALGORITHMS 46 4.1 OBSERVATIONS 46 4.2 DEVELOPMENT OF ALGORITHMS 49 4.2.1 Assignment of orders to stations (The First Step) 49 4.2.2 Assignment of drive units to stations (The Second Step) 51 4.2.3 Assignment of items to drive units (The Third Step) 52 4.3 IMPROVEMENT STEP 57 4.4 COMPARISONS 60 4.4.1 Center position 60 4.4.2 Waiting events 63 4.4.3 Cross-station transportation 67 4.5 NUMERICAL EXPERIMENTS 72 4.5.1 Validation 72 4.5.2 Analysis 75 CHAPTER 5. CONCLUSIONS AND FUTURE RESEARCH 90 5.1 CONCLUSION 90 5.2 FUTURE RESEARCH 92 REFERENCE 93

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