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研究生: 文俊傑
CHUN-CHIEH WEN
論文名稱: 彈性變異生產系統之研究
A Study of Manufacturing System with Flexible Variation
指導教授: 黃佑民
You-Min Huang
口試委員: 林榮慶
Zone-Ching Lin
許覺良
Chaug-liang Hsu
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2007
畢業學年度: 95
語文別: 中文
論文頁數: 87
中文關鍵詞: 零工型工廠物件導向系統模擬動態事件批量分割
外文關鍵詞: Job shop, Systems Simulation, Dynamic Events, Lot-Streaming
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  • 隨著科技時代的進步,消費者的需求趨向多樣化的形態,在產品生命週期(Product Life Cycle)逐漸縮短之下,多樣少量式生產系統如零工型工廠(Job Shop)便廣為製造業應用,在生產計劃與排程的工作中「最佳化生產技術」被視為一項重要的工具,批量分割(或稱批量流)乃是這項技術重要的核心,其目的就是將處理批量分割成幾個轉運批,使同一處理批量能在不同的製程上同時生產,以縮短生產該處理批量的總完工時間。
    本研究藉由模擬零工型(Job Shops)製造系統的生產過程與動態事件發生的情況,來探討加工時間、批量分割等參數之改變與對於「總完工時間」、「平均流程時間」、「平均機器利用率」、「緊急訂單完成時間」以及「平均在製品數量」等績效評估準則的影響,藉此找出最佳的批量分割方式,使製造系統能夠有效應付動態以及多變的生產需求,並且提供決策者快速又正確的生產資訊。


    Since the consumer behavior has change the single product type into product diversification, the product life cycle has reduced qradually. Therefore, the Small-Lot-Multiple-Type Production System, such as job shop, has been used to manufacture products extensively. Optimized Production Technology(OPT) has become an important way for production planning and scheduling. Lot-splitting is the most important core of OPT. The purpose of lot-splitting is to shorten the total completion time with dividing the process batch into several transfer batches.
    In order to discuss the effect of the changes parameter on effectiveness evaluation, we use simulation software to simulate the manufacturer processes and the dynamic events in job shops system. According to the simulation results, we can find the bast way of lot-splitting to provide the correct production information for policymaking.

    目錄 摘要 I ABSTRACT II 致謝 III 目錄 IV 圖表目錄 VII 第一章 緒論 1 1.1研究背景 1 1.2研究動機與目的 2 1.3研究步驟與流程 5 1.4論文架構 7 第二章 文獻回顧 8 2.1排程問題 8 2.1.1零工型生產排程 11 2.1.2製造系統彈性化的排程 16 2.2最佳化生產技術 18 2.3批量分割問題 20 2.4變異係數相關文獻 21 第三章 系統模擬與分析 22 3.1彈性製造系統 22 3.2系統模擬 25 3.2.1模擬的定義 25 3.2.2系統模擬的程序 27 3.2.3系統模擬與eM-Plant介紹 29 3.2.4派工法則 31 3.2.5績效評估準則 32 3.3統計分析 34 第四章 製造系統模式建構與彈性化分析 37 4-1建立製造系統模擬模式 37 4.1.1研究假設 37 4.1.2模擬模式構建 38 4-2各種績效及結果分析 47 4.2.1加工變異程度對於生產系統的影響 47 4.2.2不同變異程度之下批量分割對於生產系統的影響 51 4.2.3製造系統對於緊急訂單生產之反應 64 4.2.4結果與分析 67 第五章 結論與建議 69 5.1結論 69 5.2建議 70 參考文獻 71

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