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研究生: 林信宏
LIN - SHEN HONG
論文名稱: 鋁合金A6061應用於人工支台體之冷鍛成形性研究
Study on the formability of aluminum alloy 6061 with an application on detal abutment under cold forging.
指導教授: 黃佑民
You-Min Huang
口試委員: 向四海
Su-Hai Hsiang
陳聰嘉
Tsung-Chia Chen
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2012
畢業學年度: 100
語文別: 中文
論文頁數: 81
中文關鍵詞: 鋁合金冷鍛成形性高長度直徑比
外文關鍵詞: aluminum allay
相關次數: 點閱:140下載:0
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  • 鋁合金具有質輕、耐蝕性佳、導電性佳、易成形等優點,為冷鍛產業中使用最廣泛的金屬,而鍛造產品的小型化是目前主要製作與發展方向。
    本研究針對A6061高長度直徑比胚料之冷鍛成型方式,採用DEFORM有限元素軟體為模擬工具,分析人工支台體(Abutment)冷鍛模具幾何設計與胚料之可成形性,並進行實驗以驗證其模擬分析之準確性與合理性,將實驗所得知結果,未來做為金屬鍛造加工之研發與應用參考。


    In this paper, the closed die forming process is used to fabricate the dental abutment which is a crucial component of dental implant system. To perform high dimensional accuracy and keep high surface quality in the small parts, cold forging process was conducted. The forging process has the following advantages: time-consuming, high precision, mass production, high efficiency and lost cost. Aluminum alloy was selected to forge in this study. Different dimensions of length with different stroke were used to investigate the formability. Moreover, the variation of hardness of forged parts was also discussed. A finite element analysis (FEA) was built and process parameters such as punch speed and stroke associated with formability were studied. The results of this study revealed that the dental abutments were successfully formed. Moreover, numerical results have a good agreement with experimental results.

    摘要 II ABSTRACT III 致謝 IV 目錄 V 表目錄 IX 圖目錄 X 第一章. 緒論 1 1.1 前言 1 1.2 研究動機與目的 3 1.3 文獻回顧 5 1.4 論文架構 8 第二章. 基本理論 9 2.1 鍛造加工原理 9 2.1.1 鍛造種類 9 2.1.1. 鍛造用潤滑劑 12 2.2 塑性力學理論 13 2.2.1 塑性力學解析 13 2.2.2 塑流應力 13 2.2.3 真應力與對數應變 14 2.2.4 應力應變方程式 15 2.2.5 降伏條件 17 2.2.6 摩擦 20 第三章. 有限元素分析軟體 21 3.1 有限元素法簡介 21 3.2 DEFORM簡介 24 3.2.1 前處理(Pre-processing) 25 3.2.2 模擬分析(Simulation) 26 3.2.3 後處理(Post-processing) 28 3.3 摩擦效應 28 3.4 使用流程 29 第四章. 實驗方法與步驟 30 4.1 實驗步驟 30 4.2 實驗材料處理 32 4.2.1 鋁合金圓棒胚料製作 32 4.2.2 胚料退火處理 33 4.3 鍛造模具組 34 4.3.1 模具組裝與設計 34 4.3.2 加強環 35 4.4 實驗設備 39 第五章. 模擬與實驗結果討論 45 5.1 模擬結果 47 5.1.1 棒材挫曲現象模擬 47 5.1.2 材料成形歷程模擬 48 5.1.3 不同沖頭速度對成形結果之影響 51 5.1.4 不同長度直徑比(L/D)成形結果之模擬 52 5.2 實驗結果 56 5.3 實驗與模擬比對 60 5.4 硬度試驗 64 5.4.1 量測試片準備 64 5.4.2 冷鍛後成品之硬度試驗 66 第六章. 結論與建議 68 6.1 結論 68 6.2 未來研究 69 參考文獻 70 附錄 74

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