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研究生: 許鴻駿
HUNG-CHUN HSU
論文名稱: 應用修正式TRIZ於空氣預熱器的創新設計研究
A study of application of modified TRIZ to innovative design of air preheater
指導教授: 林榮慶
Zone-Ching Lin
口試委員: 許覺良
Jue-Liang Xu
傅光華
Kuang-Hua Fuh
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2019
畢業學年度: 107
語文別: 中文
論文頁數: 83
中文關鍵詞: 熱流場的數值分析空氣預熱器修正式TRIZ方法
外文關鍵詞: numerical analysis of thermal and flow fields, air Preheater, modified TRIZ method
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在大型發電用鍋爐中,為降低鍋爐燃氣排放溫度,以及提高鍋爐效率,通常會裝置迴轉式空氣預熱器,以作為鍋爐熱回收裝置。本文以一套創新改善流程,對空氣預熱器進行創新結構改善,希望能提升冷空氣的出口溫度。因為提升冷空氣的出口溫度,冷空氣的出口溫度如提升,則進入鍋爐時可減少鍋爐的預熱能量,即可使熱空氣的入口溫度達到所需溫度,如此可減少能源的消耗。
本文結合修正式TRIZ及電腦輔助工程分析軟體改善空氣預熱器的轉子結構之研究過程中,主要先應用修正式TRIZ之方法篩選出建議的創研法則及其說明,藉以思考結構改善的概念設計方式,並產生新的空氣預熱器結構,然後用此新的空氣預熱器結構,再經Fluent軟體模擬其熱流場分佈,並驗證此新的空氣預熱器結構的熱流場的溫度改善。
本文空氣預熱器方案以修正式TRIZ發明方法逐步設計改良空氣預熱器的結構。本文先用修用式TRIZ方法,找出發明法則的3.局部特性的 “a.將一物體或外在環境(動作)由相同成分組成的結構轉變成由不同成分組成的結構”。因此本文先提出將單層圓柱型轉子結構改為雙層圓柱型轉子結構,以增加其冷空氣與熱空氣的接觸面積,提升冷空氣的出口溫度。再進一步為了增加單層圓柱型轉子結構的熱空氣與冷空氣的接觸面積,故本文又用TRIZ發明法則,找出3.局部特性的“c.將物體各零件置於最適合操作的條件下。因此決定用六角形柱子型的轉子,取代圓柱型轉子,因六角形柱子型的轉子其冷空氣與熱空氣的接觸面積較圓柱型轉子大。最後再用一次修正式TRIZ的相同發明法則,找出用如第一個改善案例的雙層結構。故本文又提出用兩層六角型柱子的轉子結構的創新空氣預熱器結構。
最後本文利用可計算熱流場的分析軟體Fluent,進行分析上述用修正式TRIZ方法產生的新的各種空氣預熱器結構的熱空氣出入口及冷空氣出入口的溫度場,模擬的結果可驗證本文所提出的雙層六角型柱子的轉子的創新空氣預熱器結構,可提升冷空氣出口的溫度,進而可減少鍋爐預熱所需能源。


Regarding large boiler for power generation, in order to reduce gas discharge temperature of boiler and enhance efficiency of boiler, air preheater would always be installed to serve as a heat recycling device of boiler. The paper uses a set of innovative improvement process to carry out innovative improvement of the structure of air preheater, intending to increase the temperature of cold air outlet. This is because if the temperature of cold air outlet is increased, when air enters the boiler, the preheated energy of boiler can be decreased, and the temperature of hot air inlet can be made to reach the required temperature. In this way, consumption of energy can be decreased.
In the research process of improvement of the rotor structure of air preheater after combining modified TRIZ with computer-aided engineering analysis software, the paper firstly applies modified TRIZ method for screening of some suggested innovative invention rules and their explanations so as to think about the conceptual design way of structural improvement and produce a new structure for air preheater. Then the paper uses this new air preheater structure. After Fluent software is used to simulate distribution of its thermal and flow fields, the paper proves that the temperature of the thermal and flow fields of this new air preheater structure is improved.
The air preheater project of the paper uses modified TRIZ invention method to step by step design improvement of air preheater structure. First of all, the paper uses modified TRIZ method to find “a. Provide transition from a homogeneous structure of an object or outside environment (outside action) to a heterogeneous structure” under the invention rule “ 3. local quality”. Thus, the paper proposes changing the single-layered cylindrical rotor structure to be double-layered cylindrical rotor structure so as to increase the contact area between its cold air and hot air and increase the temperature of cold air outlet.
Furthermore, in order to increase the contact area between the cold air and hot air of the single-layered cylindrical rotor structure, the paper uses TRIZ invention rules again to find “c. Place each part of the object under conditions most favorable for its operationm” under “3. local quality”. Hence, it is determined to use hexagonal column-shaped rotor to replace cylindrical rotor. This is because the contact area between the cold air and hot air of hexagonal column-shaped rotor is greater than that of cylindrical rotor. Finally, the paper once again uses the same modified TRIZ invention rule to find the double-layered structure of the first improvement case. Therefore, the paper proposes again using the innovative air preheater structure with double-layered hexagonal column-shaped rotor structure.
Lastly, the paper uses the analysis software Fluent that can calculate thermal and flow fields to analyze the new temperature fields of the hot air inlet and outlet as well as the cold air inlet and outlet of the various air preheater structures produced by the above modified TRIZ method. The simulation results can prove that the innovative air preheater structure with double-layered hexagonal column-shaped rotor proposed by the paper can increase the temperature of cold air outlet, and further decrease the energy required for preheating of boiler.

摘要 I Abstract III 誌謝 V 目錄 VI 圖目錄 VIII 表目錄 X 第一章 緒論 1 1.1研究背景與動機 1 1.2 文獻回顧 3 1.2.1 TRIZ方法的相關文獻 3 1.2.2 空氣預熱器的相關文獻 5 1.3 論文架構 10 第二章 修正式 TRIZ 分群法介紹 11 2.1 TRIZ源起 11 2.2 TRIZ理論基礎 11 2.3 TRIZ解題方法 13 2.3.1 矛盾衝突矩陣法 14 2.3.2 矛盾矩陣表與發明法則 16 2.4 修正式TRIZ分群法介紹 17 第三章 應用修正式TRIZ分群法的空氣預熱器轉子結構改善分析 23 3.1 空氣預熱器產品需求及工程特性 23 3.2 空氣預熱器產品分析 24 3.3 應用修正式TRIZ分群法建立創新的空氣預熱器結構 24 3.3.1 利用修正式TRIZ改善圓柱型單層結構改為雙層結構 25 3.3.2 應用修正式將單層圓柱形轉子結構改善為單層六角形柱體轉子結構 29 3.3.3 空器預熱器單層圓柱形轉子及單層六角柱體轉子的轉盤表面積比較 32 3.3.4應用修正式TRIZ將單層六角形柱體結構轉子結構改善為雙層六角形柱體結構 34 第四章 熱流場的數值分析方法 37 4.1 統御方程式 37 4.2 紊流模式理論 41 4.3 數值計算方法 42 4.3.1 離散化(Discretization)方式 42 4.3.2 速度與壓力耦合的處理 44 4.3.3 數值模擬分析流程 46 4.3.4 數值求解流程 47 4.4 數值邊界條件 49 第五章Fluent軟體模擬空氣預熱器不同轉子結構之分析 51 5.1 Fluent 軟體模擬分析流程 51 5.2 單層圓柱形轉子結構與雙層圓柱形轉子結構之模擬結果比較分析 56 5.3 單層六角形柱體轉子結構與雙層六角形柱體轉子結構之模擬結果比較分析 61

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