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研究生: Firda Nur Rizkiani
Firda Nur Rizkiani
論文名稱: Maritime Inventory Routing Problem: A Case Study of an Indonesian Cement Company
Maritime Inventory Routing Problem: A Case Study of an Indonesian Cement Company
指導教授: 喻奉天
Vincent F. Yu
Nurhadi Siswanto
Nurhadi Siswanto
口試委員: Shih-Wei Lin
Shih-Wei Lin
Shuo-Yan Chou
Shuo-Yan Chou
Vincent F. Yu
Vincent F. Yu
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2021
畢業學年度: 109
語文別: 英文
論文頁數: 142
中文關鍵詞: Inventory Routing ProblemMaritime TransportationUndedicated CompartmentMetaheuristics
外文關鍵詞: Inventory Routing Problem, Maritime Transportation, Undedicated Compartment, Metaheuristics
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  • A major cement producer's maritime inventory routing problem is to satisfy the demand at different ports during the planning horizon. A heterogeneous fleet of bulk ships with undedicated compartments transport multiple non-mixable cement products from production port to consumption ports along across several islands. Inventory constraints are present both at the production and the consumption ports, and there are upper and lower limits for all inventories. Besides, constraints regarding the capacity of the ship's compartment hold, the port's depth, and the fact that different products cannot be mixed must be considered. The problem's objective is to find a minimum transportation cost solution while satisfying several technical and physical constraints within a given planning horizon. To solve this problem, first, a mixed-integer linear programming model is presented considering various scheduling and routing constraints, loading or unloading constraints, and ship selection and capacity constraints. Considering the difficulty of solving large problems and the NP-hard nature of the model, we combine the previously introduced MILP formulation with a metaheuristic approach to solve the problem called Genetic Algorithm. The proposed model is validated against MILP solution using AMPL for several problem instances. Besides, we implement this proposed model to solve the real problem faced by a cement company in Indonesia to satisfy the needs at the consumption ports during the given planning horizon with good quality solutions within reasonable solution time.


    A major cement producer's maritime inventory routing problem is to satisfy the demand at different ports during the planning horizon. A heterogeneous fleet of bulk ships with undedicated compartments transport multiple non-mixable cement products from production port to consumption ports along across several islands. Inventory constraints are present both at the production and the consumption ports, and there are upper and lower limits for all inventories. Besides, constraints regarding the capacity of the ship's compartment hold, the port's depth, and the fact that different products cannot be mixed must be considered. The problem's objective is to find a minimum transportation cost solution while satisfying several technical and physical constraints within a given planning horizon. To solve this problem, first, a mixed-integer linear programming model is presented considering various scheduling and routing constraints, loading or unloading constraints, and ship selection and capacity constraints. Considering the difficulty of solving large problems and the NP-hard nature of the model, we combine the previously introduced MILP formulation with a metaheuristic approach to solve the problem called Genetic Algorithm. The proposed model is validated against MILP solution using AMPL for several problem instances. Besides, we implement this proposed model to solve the real problem faced by a cement company in Indonesia to satisfy the needs at the consumption ports during the given planning horizon with good quality solutions within reasonable solution time.

    ABSTRACT i ACKNOWLEDGMENT ii TABLE OF CONTENTS iii LIST OF FIGURES v LIST OF TABLES vi CHAPTER 1 INTRODUCTION 7 1.1 Background 7 1.2 Research Statement 10 1.3 Objectives 10 1.4 Limitations and Assumptions 10 1.5 Thesis Organization 11 CHAPTER 2 LITERATURE REVIEW 12 2.1 Inventory Routing Problem 12 2.2 Typologies of IRP 13 2.3 Genetic Algorithm 15 CHAPTER 3 MODEL DEVELOPMENT 21 3.1 Problem Description 21 3.2 System Characterization 25 3.3 Problem Assumptions 26 3.4 Mathematical Model 27 3.4.1 Routing Constraints 29 3.4.2 Loading and Unloading Constraints 29 3.4.3 Time and Scheduling Constraints 30 3.4.4 Inventory Constraints 31 CHAPTER 4 SOLUTION METHODOLOGY 32 4.1 Solution Representation 32 4.2 Population Initialization 36 4.2.1 Number of Assignments Determination 36 4.2.2 Critical Silo Selection 37 4.2.3 Loading and Unloading Procedure 37 4.2.4 Ship Selection 38 4.2.5 Time and Cost Calculation 38 4.2.6 Fitness Function 40 4.3 Genetic Algorithm 41 4.3.1 Crossover Operation 41 4.3.2 Mutation Operation 42 CHAPTER 5 RESULTS AND DISCUSSION 47 5.1 Parameter Setting 47 5.2 Algorithm Testing 51 5.3 Application: A Cement Industry in Indonesia 53 5.4 Analysis of the Proposed GA 57 CHAPTER 6 CONCLUSIONS AND RECOMMENDATIONS 59 6.1 Conclusions 59 6.2 Recommendations for Future Research 60 APPENDICES 61 REFERENCES 135

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