研究生: |
柯建成 Cen-chan Ko |
---|---|
論文名稱: |
SKD61熱作模具鋼表面被覆多元合金及稀土元素(氧化鈰、氧化釔)之微結構分析與耐磨耗研究 A Study of Microstructure and Wear Performance on SKD61 Claded with multicomponent Alloy and Rare Earth Elements (CeO、Y2O3) |
指導教授: |
林原慶
Yuan-Ching Lin |
口試委員: |
蘇侃
none 向四海 Su-Hai Hsiang 呂道揆 none |
學位類別: |
碩士 Master |
系所名稱: |
工程學院 - 機械工程系 Department of Mechanical Engineering |
論文出版年: | 2008 |
畢業學年度: | 96 |
語文別: | 中文 |
論文頁數: | 112 |
中文關鍵詞: | 多元合金 、稀土元素 、非晶質 |
外文關鍵詞: | multicomponent-Alloy, rare-earth, amorphous |
相關次數: | 點閱:249 下載:6 |
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本文探討添加不同比例稀土元素(氧化鈰與氧化釔),對於SKD61模具鋼表面氬銲被覆多元合金(NiAlTiCoW)被覆層之顯微結構與磨耗行為的影響。並找出影響耐磨耗能力之主要關鍵,以做為SKD61模具鋼表面耐磨耗改質的依據。
研究結果顯示,NiAlTiCoW系列之被覆層均屬於析出強化型機構。添加氧化鈰(CeO)、氧化釔(Y2O3)皆會細化被覆層內的析出強化相。當添加1%的氧化鈰,會使被覆層內的W元素散佈到基地內,導致樹狀晶強化相消失,進而使硬度下降。而添加1.0% Y2O3會降低被覆層稀釋區範圍,導致被覆層的Fe元素含量降低,進而使Fe溶液所能固溶的W元素含量大幅度減少,因此使白色顆粒狀純W析出物變多。
在磨耗實驗結果當中發現,以無添加稀土元素的NiAlTiCoW的被覆層效果最佳,而添加稀土元素CeO與Y2O3,對於被覆試片的耐磨耗性並無明顯的改善,這可能是因為被覆層內的強化相析出物被過度細化所導致。
In this work, an equimolar powder mixture of NiAlTiCoW with different contents of rare earth elements (CeO and Y2O3) was clad on the surface of the SKD61 tool steel using GTAW method. The effects of CeO and Y2O3 on microstructure and wear behavior of the NiAlTiCoW multicomponent clad layer were investigated. Additionally, the major factors that influence wear performance of the clad layers were found out.
Experimental results show that the NiAlTiCoW clad layer is strengthened by the different precipitates. The addition of CeO and Y2O3 can refine the precipitates. When the addition of CeO is 1 wt.%, the W element is distributed in the matrix, resulting in the disappearance of dendritic reinforcement and the decrease in hardness. When the addition of Y2O3 is 1 wt.%, the dilution zone is reduced, resulting in the decrease in content of Fe element. This can decrease the content of W element dissolved into Fe-liquid. Therefore, the W precipitates with white granular structure are increased.
The wear test results indicate that the wear performance of the NiAlTiCoW clad layer without rare earth elements is better than that of the NiAlTiCoW clad layer with rare earth elements. This is attributed to the over-refined precipitates in the clad layers.
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