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研究生: 林奕村
I-Tsun Lin
論文名稱: 利用田口方法進行背光模組之設計
The Design of a New Backlight Unit Using Taguchi Method
指導教授: 鄧昭瑞
Geo-Ry Tang
陳昭先
Chao-Hsien Chen
口試委員: 曾垂拱
Chwei-Goong Tseng
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2006
畢業學年度: 94
語文別: 英文
論文頁數: 76
中文關鍵詞: 背光單元、導光板、微菱鏡結構、田口方法
外文關鍵詞: Back Light Unit(BLU), Light Guide Plate(LGP), Micro-prism Structures
相關次數: 點閱:201下載:11
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  • 本研究探討應用於13吋液晶顯示器之背光模組更新設計。研究以設計一款較薄、較亮且均勻度較高的背光模組為目標。關鍵的構想是改變光源組件及導光板的設計。新設計是以壓克力為導光板的材質並且在導光板的底面置入微菱鏡結構,藉此取代反射片及菱鏡片以減少背光模組的厚度。為了減少設計過程所需的時間,研究中利用田口方法來決定新設計的幾何參數。
    新型導光板設計的規格參考自相關專利。在實驗設計中最初選取五個控制因子並給予每個控制因子三個水準值進行評比,並藉由對應之電腦模型所得到光強度和均勻度的量測資料來評估背光模組樣本的性能。根據變異數分析,發現導光板楔型角對於背光模組的品質有顯著的影響。在經過數階段的搜尋,最後得到的背光模組設計均勻度達到商業產品的規格需求。


    This thesis discusses the process to design a new backlight unit for 13” liquid crystal displays. A thinner, brighter but more uniform product is the objective of the study. Among the components composed of a backlight unit, the light guide plate and the light source subassembly are redesigned so that the thickness of a backlight unit can be reduced by removing the reflective sheet and the prism sheets. The new light guide plate is made of methylmethacrylate and micro-prism structures are embedded on its lower surface. In order to accelerate the design process, the Taguchi method is used to determine geometrical parameters of the new design.
    The study of the new light guide plate began from a reference patent. Five control factors with three different levels were initially assigned in the experimental design. Tentative trails are examined through computer models. The performances of optic devices are evaluated by the measurements of light intensity and uniformity. Based on analysis of variance, the wedge angle of the light guide plate has been identified to have a significant impact to its quality. After a number of iterations, the final design obtained has uniformity over than 85 percents which satisfies the requirement of commercial products.

    ABSTRACTI ACKNOWLEDGEMENTIII CONTENTSIV LIST OF FIGUREVI LIST OF TABLEVIII CHAPTER 1 INTRODUCTION1 1.1 BACKGROUND1 1.2 LITERATURE SURVEY2 1.3 THESIS OUTLINE4 CHAPTER 2 BACKLIGHT UNIT5 2.1 BASIC STRUCTURE6 2.1.1 Light Source Subassembly6 2.1.2 Light Guide Plate6 2.1.3 Reflection Sheet7 2.1.4 Diffuser Sheet7 2.1.5 Prism Sheet8 2.2 PATTERN ON LGP10 2.2.1 Ink-dot Pattern10 2.2.2 Injection Molding Pattern10 CHAPTER 3 OPTIC THEORIES AND DESIGN METHODS13 3.1 THE SNELL’S LAW13 3.2 THE FRESNEL FORMULAE15 3.3 PHOTOMETRY18 3.3.1 Luminous Flux(Φ)18 3.3.2 Luminous Intensity(I)19 3.3.3 Illuminance (E)20 3.3.4 Luminance (L)20 3.4 MONTE CARLO METHOD22 3.5 TAGUCHI METHOD23 3.5.1 Orthogonal Array Table23 3.5.2 Signal-to-Noise Ratios25 3.5.3 Analysis of Variance26 CHAPTER 4 PRODUCT SPECIFICATION AND DESIGN PROCESS29 4.1 SPECIFICATION OF BLU29 4.1.1 Light Source Subassembly29 4.1.2 Light Guide Plate (LGP)30 4.2 DESIGN AND OPTIMIZATION PROCESS32 CHAPTER 5 SIMULATION AND ANALYSIS OF DESIGN35 5.1 LIGHT SOURCE SUBASSEMBLY35 5.1.1 Ray Tracing Number and Mesh Size35 5.1.2 Simulations and Result Analysis37 5.2 LGP MODEL39 5.2.1 Distribution of Dimples39 5.2.2 Micro-Prism40 5.2.3 Illuminance of BLU41 5.2.4 Ray Tracing Number and Mesh Size42 5.3 INITIAL DESIGN OF LGP44 5.4 SIMPLIFIED LGP MODEL48 5.5 FINAL DESIGN OF LGP53 CHAPTER 6 CONCLUSIONS59 BIBLIOGRAPHY61 ABBREVIATION63 AUTHOR64

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