研究生: |
黃建琳 Ching-Lin Huang |
---|---|
論文名稱: |
單一粗糙峰的接觸行為分析及其模擬粗糙表面摩擦行為的研究 Analysis the Single Asperity of Contact Behavior and Study of Simulated Rough Surface Friction Behavior |
指導教授: |
林原慶
Yuan-Ching Lin |
口試委員: |
蘇侃
H. SO 向四海 Su-Hai Hsiang |
學位類別: |
碩士 Master |
系所名稱: |
工程學院 - 機械工程系 Department of Mechanical Engineering |
論文出版年: | 2006 |
畢業學年度: | 94 |
語文別: | 中文 |
論文頁數: | 130 |
中文關鍵詞: | 單一粗糙峰 、表面摩擦行為 |
外文關鍵詞: | single Asperity, Surface Friction Behavior |
相關次數: | 點閱:220 下載:1 |
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本文利用ANSYS有限元素分析軟體探討單一粗糙波峰接觸行為,包含粗糙峰幾何形狀、加工硬化效應、境界成長效應及降伏強度的影響。再利用韋伯統計方法來描述整個粗糙表面的粗糙峰分佈,及配合單一粗糙峰的接觸行為,計算真實表面之摩擦行為。
模擬結果顯示:(一)單一粗糙峰在不同變形量時,其黏著項摩擦係數皆不相同。在微小接觸狀態下,接觸表面幾近完全彈性變形,其黏著項摩擦係數趨近0,隨著負荷增加,塑性接觸面積的增大摩擦係數也跟著增大,但負荷施至某一材料臨界範圍,會因加工硬化效應而導致摩擦係數降低至一穩定值。(二)同一降伏強度材料,施以相同負載,加工硬化指數越大者,其塑性變形所要流動應力越高,平板下壓變形量為較少,所得塑性面積比較小,相對的摩擦係數會較小,反之則較大。(三)而不同幾何形狀之橢圓球波峰,在相同負荷下,c/b(波峰高度/長軸) 較大者,其變形量會較大,加工硬化效應較明顯導致摩擦係數明顯下降,反之則較上升。(四)接觸變形量愈大時,則接合點(junction)受切線力作用,其接合點面積的成長百分比愈大。(五)利用統計方法描述實際接觸表面之波峰高度分佈形貌,隨著變形量增大,整個滑動表面的摩擦係數會明顯下降。
Abstract
The whole idea of this study is to investigate the contact behavior of single asperity which includes the effects of geometrical asperity, strain-hardening, junction growths, and yield strength by using Finite Element Analysis Package. Moreover, friction behavior of the real surface can be measured by knowing both Weibull Distribution which describes the distribution of asperity on the rough surface and the contact behavior of single asperity.
Results of the experiment: (1) When single asperity has different deformations, its friction coefficients of adhesive parts are also varied. Under microcontact, the contact surface becomes fully elastic deformation and its friction coefficient of adhesive parts approaches 0. By increasing the load, friction coefficient increases as the contact area of plastic increases. However, when the load is between the critical values of its material, the coefficient of friction would start decreasing to a constant value because of the strain-hardening. (2) When the material has the same yield strength and the same load, larger coefficient of strain-hardening needs more flow stress for plastic deformation and creates less deformation from the flat pushing. Therefore, it has smaller friction coefficient as its area of plastic is smaller, and vice versa. (3) Under the same condition, the same load, asperities of different geometrical ellipsoid would have different c/b(asperity height/major axis), deformations, and friction coefficient. For larger c/b, it creates larger deformation and the friction coefficient is obviously decreasing due to strain-hardening and vice versa. (4) When contact deformation becomes larger, the percentage growth of junction’s area is bigger because of the tangential force from the junction. (5) By using the statistical method to describe the asperity height distribution of the real contact surface, it shows that when its deformation is increasing, the friction coefficient of whole sliding surface is obviously decreasing.
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