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研究生: 洪品潔
Hung, Pin-Chieh
論文名稱: 以NX開發自動化頂針排配系統
Using NX to Develop an Automatic Ejector Pin Placement System
指導教授: 林清安
Alan C. Lin
口試委員: 趙振綱
Chen-Kang Chao
陳湘鳳
Hsiang-Feng Chen
林隆華
Lung-Hua Lin
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2017
畢業學年度: 105
語文別: 中文
論文頁數: 87
中文關鍵詞: CAD塑膠射出成型二次開發頂針排配特徵辨識
外文關鍵詞: CAD, Plastic injection molding, Application programming interface, Ejector pin placement, Feature recognition
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目前模具設計中的頂針排配大都仰賴設計人員的實務經驗,工程師往往花費許多時間在分析射出成型件的幾何形狀及使用CAD軟體建立頂針的幾何模型,且其實務經驗需經年累月累積,不容易傳承。有鑒於此,本論文使用Siemens NX軟體所提供的二次開發工具NX Open,搭配Visual Studio .NET C#,開發「自動化頂針排配系統」,以利模具設計工程師能省卻建立頂針之3D幾何模型的時間,將精力集中於分析頂針排配之恰當性,並使模具公司能傳承頂針設計/排配的經驗。
本論文首先建立一套特徵辨識系統,嘗試透過特徵辨識技術取代肉眼辨識,由射出件的3D幾何模型自動化辨識出下列6種幾何特徵:Hole、Pocket、Rib、Boss、Pillar及Blank,接著參考模具設計工程師以幾何特徵來排列及配置各式頂針的實務經驗,來擬定頂針排配的演算法,並進行系統程式開發,以利系統能依據已辨識出的特徵形狀自動計算頂針的大小及位置,並將頂針組裝於模座上。
本論文除了說明特徵辨識及頂針排配之演算法外,並以多個實例來驗證本研究所開發之「自動化頂針排配系統」的實用性。


According to current industry standards and practices, the ejector pin placement in mold design is greatly dependent on the engineers’ practical experience via a heuristic approach. Analyzing the geometric configuration and modeling of the CAD model of the ejector pin occupied much engineers’ time. This thesis uses an application programming interface NXOpen provided in Siemens’s 3D CAD/CAM software NX and Visual Studio .NET C#, to develop an automatic ejector pin placement system. This system conduces the engineers to focus on developing a proper ejector pin placement pattern instead of spending time on establishing 3D models, also in the process, are able to transmit the knowledge of designing the ejector pin placement.
This thesis proposes a feature recognition system instead of using a manual approach to identify the prominent features. Through this system, features are automatically extracted from the plastic injection model corresponding to any of the six different variables: ‘Hole’, ‘Pocket’, ‘Rib’, ‘Boss’, ‘Pillar’ and ‘Blank’. The process of designing the automatic ejector pin placement mechanism replaces the engineer’s practical skills of analyzing the geometric and location of the ejector pins. With the proposed automatic ejector pin placement system, the engineer’s role to implement the framework above will be rendered unnecessary through automation. The corresponding size and location of the ejector pins will be calculated and assembled precisely in the plastic injection mold.
In this thesis, other than presenting the feature recognition system and ejector pin placement algorithm, verification of the performance and feasibility of the proposed system was determined through various test cases.

摘要 IV Abstract VI 誌謝 VIII 目錄 X 圖目錄 XIII 表目錄 XVII 第一章 緒論 1 1.1研究動機與背景 1 1.2文獻探討 3 1.3研究目標與方法 6 1.4論文架構 7 第二章 自動化特徵辨識 8 2.1特徵辨識工具簡介 9 2.2特徵辨識流程 12 2.3特徵辨識之實例 18 2.4 Blank運算機制 21 第三章 頂針排配流程介紹 23 3.1頂針排配流程推論 24 3.2頂針排配流程 30 3.3頂針擺放機制 30 3.3.1 Socket運算機制 31 3.3.2 Pocket特徵之頂針配置 32 3.3.3 Rib特徵之頂針配置 33 3.3.4 Boss特徵之套筒配置 34 3.3.5 Pillar 特徵之頂針配置 34 3.3.6 Blank特徵之頂針配置 35 3.4頂針位置自動修正機制 36 3.4.1頂針擺放之檢驗機制 37 3.4.2偏移演算法介紹 40 3.5頂針手動設計變更 41 第四章 頂針自動排配系統 44 4.1系統開發工具之簡介 45 4.2系統操作流程 46 4.3內部運算機制 47 4.3.1工件初始資料分析 48 4.3.2特徵辨識與頂針排配流程 49 4.4組裝頂針 50 4.4.1內部運算機制 51 4.4.2頂針設計變更機制 53 4.4.3對干涉區域除料機制 57 第五章 實例介紹 60 5.1實例一 60 5.1.1系統進行特徵辨識與其結果 61 5.1.2頂針擺放過程與結果 62 5.1.3 參考Blank頂針之計算流程 64 5.2實例二 65 5.2.1系統進行特徵辨識與其結果 65 5.2.2頂針擺放過程與結果 67 5.2.3參考Blank頂針之計算流程 70 5.2.4 手動編輯過程與結果 70 第六章 結論與未來研究方向 77 6.1結論 77 6.2未來研究方向 78

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