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研究生: 劉建良
Chien-Liang Liu
論文名稱: 改善產品開發模型以提昇設計變更效率:以快拆接頭為例
Improvement on product development model to enhance design change efficiency: A study case on bayonet head
指導教授: 鄭逸琳
Yih-Lin Cheng
口試委員: 林榮慶
Zone-Ching Lin
許覺良
Chaug-Liang Hsu
鄭逸琳
Yih-Lin Cheng
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2018
畢業學年度: 106
語文別: 中文
論文頁數: 95
中文關鍵詞: 產品開發多準則決策方法MCDMAHPCAE田口方法快拆接頭扭力設計
外文關鍵詞: Bayonet head design, Torque Design
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  • 在全球競爭加劇的趨勢下,產品開發中經常面臨需因應客戶或市場需求做快速進行調整。然而,產品開發過程繁複且充滿許多不確定性,如何在動態環境下進行高效率的細部設計、變更、以及在變更後維持設計品質,將是重要的議題。因此,本研究擬提出一套開發流程及模型,應用於設計需求經常變動的產品,以協助設計人員快速反應產品變更之需求。

    本研究以「快拆接頭設計」為例,探討開發過程中,要如何過濾產品開發過程中的這些不確定需求、可能影響因素及設計參數如何在過程中傳遞,並應用多準則決策方法(MCDM)來做需求分析(Requirements Analysis) 、再利用電腦輔助工程(CAE)及田口法(Taguchi methods)建立一套產品開發模型(簡稱為RCT-PD-Model)。最後,本研究分別採用這套RCT-PD-Model與傳統經驗設計方法在快拆接頭設計進行實驗並比較驗證差異,結果證明,工作效率方面,在相同的單位時間下,效率增加了兩倍,而費用支出方面,在相同的工作目標下,總支出則縮減為原來的46%。因此使用RCT-PD-Model用於設計開發流程,在效率及費用支出上均成效顯著,於實務產品開發應用及學術研究上均有所助益。


    Under the trend of increasing global competition, product development often faces the need to make rapid adjustments in adapt to customer or market demand. However, the product development process is complicated and full of many uncertainties. How to design and change the details in a dynamic environment and maintain the design quality after the change is an important issue. Therefore, this study aims to develop a set of processes and models that can be used to design products with frequently changing requirements, as well as to assist designers in quickly responding to that kind product development environment.

    This study uses the “bayonet head design” as an example to discuss how to filter these uncertain requirements, possible influencing factors, and how the design parameters are passed during the development process, as well as in combination with “Requirement analysis” by multi-criteria decision-making method (MCDM), Computer Aided Engineering (CAE), Taguchi experiment process to establish a product development model (Abbreviated as RCT-PD-Model). Finally, the RCT-PD-Model and traditional experience design methods were used to conduct experiments respectively on the bayonet head design and verified the differences, as the results shown that RCT-PD-Model can significantly improve the development efficiency and reduce cost, it is also helpful to be applied during the practical products development process and academic research.

    中文摘要 I Abstract II 誌 謝 III 目 錄 IV 圖目錄 VI 表目錄 IX 第1章 緒論 1 1.1 研究背景及動機 1 1.2 研究目的 4 1.3 論文架構 5 第2章 文獻回顧 6 2.1 NPD程序及改善相關 6 2.2 多準則決策及NPD決策相關 11 2.3 CAE/FEM方法相關 17 2.3-1 結構分析簡介---以PTC Creo Simulate為例 19 2.3-2 模流分析簡介---以Moldex3D為例 21 2.4 田口方法(Taguchi method)相關 24 2.4-1 田口方法的步驟 (Engineering Design process) 24 2.4-2 變異數分析 27 2.5 文獻回顧整理 30 第3章 研究架構及方法 31 3.1 研究架構、方法及流程 31 3.2 研究方法討論 34 3.2-1 過濾方法限縮範圍 34 3.2-2 參數傳遞 36 3.2-3 產品開發流程探討 36 3.3 研究限制 37 第4章 以經驗法則用於設計變更 39 4.1 設計變更需求及扭力範圍確認: 39 4.2 以經驗法則在設計變更上歷程摘要整理: 40 4.3 時間與費用以經驗法則設計變更的整理: 43 第5章 以RCT-PD-Model用於設計變更 45 5.1 需求分析(前導決策參考): 45 5.1-1 AHP決策資料整合模擬 47 5.1-2 要因分析方法: 49 5.2 CAE模擬資料(前導模擬參考) 51 5.2-1 結構應力應變分析 52 5.2-2 模流分析 55 5.3 Taguchi Experiment(主實驗) 60 5.3-1 設計目標及品質特性: 60 5.3-2 控制因子及干擾因子 61 5.3-3 實驗數據與S/N 比計算 62 5.3-4 回應圖表之解析 64 5.3-5 最適化條件選擇 65 5.3-6 確認實驗及驗證 66 5.4 時間與費用以RCT-PD-MODEL 設計變更的整理及比較: 69 5.4-1 以RCT-PD-MODEL所花費時間及費用整理 69 5.4-2 兩種產品開發模式的花費比較與分析 70 第6章 結論及建議 73 6.1 結論 73 6.2 建議及未來研究方向 74 參考文獻 75 附錄A 80

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