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研究生: 羅楚雲
Chu-yun Lo
論文名稱: 可攜式表面粗糙度及輪廓之光學量測系統開發
Development of a Portable Optical Measurement System for the Surface Roughness and Surface Profile
指導教授: 鄧昭瑞
Geo-ry Tang
口試委員: 謝宏麟
none
修芳仲
none
郭子鑫
none
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2012
畢業學年度: 100
語文別: 中文
論文頁數: 75
中文關鍵詞: 可攜式光學量測系統表面輪廓表面粗糙度CCD相機
外文關鍵詞: Portable optical surface measurement system, Surface roughness, Surface profile, CCD camera
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本研究旨在開發一組可攜式表面量測系統,能同時對表面輪廓及粗糙度作評估。完成的硬體是將雷射光經由括束與光柵產生三條平行光線,再以一入射角投射於待測表面,而反射後的光條紋被投射於屏幕,藉由相機擷取後進行分析處理。關於表面粗糙度的部分,本文提出光斑面積法以及能量分佈法分別對反射後的光斑進行分析,而後進行二種方法的重現性實驗,以驗證所提出方法的量測效能。關於表面輪廓部分,系統先在校準程序中,進行表面因子對光點位置的分析,並建立光點位置與表面參數的關係方程式,隨後分別針對高度、X軸旋轉角以及Y軸旋轉角,進行關係方程式的驗證。而後對實體曲面進行量測。其原理是藉由投射於表面上的三條光線所擷取出九個特徵點位置的變化,推測出先對應的高度值,實驗量測結果與三次元量測儀取得的資料有相當程度的吻合。


Surface quality plays an important role in the product design due to its direct effects on the product appearance. As a result, there is a need to develop a rapid method that can be applied to inspect the surface quality of a product after fabrication processes. In this thesis, a novel on-line optical surface measurement system for both surface roughness and surface profile has been developed. The three-line laser beams are generated by a fringes projector, which consists of a laserdiode, a beam expander and a slit mask. The parallel laser beams were projected onto a specimen with good reflectivity. The reflected fringes on a screen were captured by a CCD camera. By using image-processing algorithm, the information of surface roughness and surface profile can then be determined simultaneously after some calibration processes. For surface roughness estimation, project area method and energy distribution method have been proposed and tested. Surface profile of the test specimen can be evaluated based on the position change of the reflected beams. Experiment results show that a good consistancy was obtained between the optical measurement results and the contact measurement results.

中文摘要 I ABSTRACT II 目錄 III 圖索引 V 表索引 VIII 第一章 緒論 1 1-1研究動機及背景 1 1-2文獻回顧 3 1-3 研究方法 5 1-4論文架構 6 第二章 表面特徵與影像處理法 7 2-1表面特徵 7 2-2 表面散射 9 2-3反射光點分析 11 2-3-1鏡面反射原理 12 2-3-2 反射點參數分析 13 2-4影像處理演算法 15 2-4-1形態學 16 2-4-2自動二值化 16 2-4-3 傅立葉轉換 17 2-4-4測邊原理 18 第三章 量測系統硬體設計 20 3-1光學設計 20 3-2機構設計 22 3-3光學元件 25 3-3-1雷射源 25 3-3-2光圈 25 3-3-3反射鏡 26 3-3-4括束鏡 26 3-3-5 條紋遮罩 27 3-3-6相機與鏡頭 28 3-4雷射光強度控制系統 29 第四章 量測演算法 32 4-1粗糙度量測 32 4-1-1面積投影法 34 4-1-2能量統計法 35 4-2 平面區塊反射 37 4-3反射光點量測 40 4-3-1待測面高度變化 41 4-3-2 待測面旋轉 43 4-4 曲面量測 46 4-4-1影像顆粒補償演算法 46 4-4-2光條紋中心線位置 48 4-4-3系統曲面預估方法 49 4-4-4校驗儀器 52 第五章 系統量測結果 55 5-1實際粗糙度量測預估情形 55 5-1-1投射面積法 56 5-1-2能量統計法趨勢預估 58 5-1-4量測儀器粗糙度重現性測試 59 5-2表面預測結果 60 第六章 結論與未來展望 70 6-1結論 70 6-2未來展望 71 參考文獻 72 作者簡介 75

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