研究生: |
羅楚雲 Chu-yun Lo |
---|---|
論文名稱: |
可攜式表面粗糙度及輪廓之光學量測系統開發 Development of a Portable Optical Measurement System for the Surface Roughness and Surface Profile |
指導教授: |
鄧昭瑞
Geo-ry Tang |
口試委員: |
謝宏麟
none 修芳仲 none 郭子鑫 none |
學位類別: |
碩士 Master |
系所名稱: |
工程學院 - 機械工程系 Department of Mechanical Engineering |
論文出版年: | 2012 |
畢業學年度: | 100 |
語文別: | 中文 |
論文頁數: | 75 |
中文關鍵詞: | 可攜式光學量測系統 、表面輪廓 、表面粗糙度 、CCD相機 |
外文關鍵詞: | Portable optical surface measurement system, Surface roughness, Surface profile, CCD camera |
相關次數: | 點閱:212 下載:5 |
分享至: |
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本研究旨在開發一組可攜式表面量測系統,能同時對表面輪廓及粗糙度作評估。完成的硬體是將雷射光經由括束與光柵產生三條平行光線,再以一入射角投射於待測表面,而反射後的光條紋被投射於屏幕,藉由相機擷取後進行分析處理。關於表面粗糙度的部分,本文提出光斑面積法以及能量分佈法分別對反射後的光斑進行分析,而後進行二種方法的重現性實驗,以驗證所提出方法的量測效能。關於表面輪廓部分,系統先在校準程序中,進行表面因子對光點位置的分析,並建立光點位置與表面參數的關係方程式,隨後分別針對高度、X軸旋轉角以及Y軸旋轉角,進行關係方程式的驗證。而後對實體曲面進行量測。其原理是藉由投射於表面上的三條光線所擷取出九個特徵點位置的變化,推測出先對應的高度值,實驗量測結果與三次元量測儀取得的資料有相當程度的吻合。
Surface quality plays an important role in the product design due to its direct effects on the product appearance. As a result, there is a need to develop a rapid method that can be applied to inspect the surface quality of a product after fabrication processes. In this thesis, a novel on-line optical surface measurement system for both surface roughness and surface profile has been developed. The three-line laser beams are generated by a fringes projector, which consists of a laserdiode, a beam expander and a slit mask. The parallel laser beams were projected onto a specimen with good reflectivity. The reflected fringes on a screen were captured by a CCD camera. By using image-processing algorithm, the information of surface roughness and surface profile can then be determined simultaneously after some calibration processes. For surface roughness estimation, project area method and energy distribution method have been proposed and tested. Surface profile of the test specimen can be evaluated based on the position change of the reflected beams. Experiment results show that a good consistancy was obtained between the optical measurement results and the contact measurement results.
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