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研究生: 黃柏琮
Bo-Tsung Huang
論文名稱: 輥系彈性變形分析應用於四輥軋機冷軋製程之研究
Elastic Deformation of Roller System for Cold Rolling Based on Four High Mill
指導教授: 趙振綱
Ching-Kong Chao
口試委員: 黃育熙
Yu-Hsi Huang
胡毓仁
Yu-Ren Hu
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2018
畢業學年度: 106
語文別: 中文
論文頁數: 118
中文關鍵詞: 冷軋輥系彈性變形影響係數法迭代法莫爾積分法高斯消去法
外文關鍵詞: cold rolling, elastic deformation, influence coefficient method, iterative method, Mohr integral method, Gaussian elimination
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本研究主要探討四輥系軋機的彈性變形分析,利用影響係數法以及莫爾積分法,考慮在軋延過程中軋制載荷、彎輥力和支反力的作用下,支承輥以及工作輥之間的彈性變形,並且假設輥間接觸壓力之初值,利用迭代法進而求出真實輥間接觸壓力。其中輥間接觸壓力是參考四輥軋機軋制帶材力學模型的計算,推導支承輥以及工作輥軸線的總撓度,將計算得到的相關係數代入位移協調方程式,再利用工作輥之力與力偶平衡方程,一起化簡代入影響係數矩陣進行運算求解。求解的方式可利用高斯消去法,求解出新的輥間接觸壓力,再將新的輥間接觸壓力與上一次的結果進行誤差比對,最後將新的輥間接觸壓力取代初始輥間壓力,並且再次利用高斯消去法重新計算影響係數矩陣,直到輸出的輥間接觸壓力之誤差位於設定的允許範圍之內。
而工作輥表面壓扁量的計算,可利用半空間模型分析來進行求解,首先假設軋制壓力沿金屬變形區長度呈均勻分布,計算出軋件上一點對於工作輥表面以及中心的壓扁量,接著再計算出軋件上一點對於工作輥表面之壓扁量,最後將兩者進行相減即可得到工作輥表面壓扁量之結果。
本論文藉由開發應用於冷軋製程之輥系彈性變形的分析模型,利用迭代法可以快速計算出支承輥以及工作輥之間的輥間接觸壓力,其計算速度超越有限元素法之模型分析計算,期望能對於鋼廠於冷軋製程中,加速輥間接觸壓力的掌握,並且能夠得到更加精確的數值,進而達到於製程中鋼帶的出口板形能夠快速調整並且控制的技術。


This study mainly discusses the elastic deformation analysis of roller system for a four-roll mill. By using the influence coefficient method and the Mohr integral method, the effect of the rolling load, the bending force, and the reaction force of the support roll and the work roll are numerically calculated for the rolling process. The iterative method used to determine the actual contact pressure and deflection between the working rollers, backup roller, and rolling strip under the mechanical model of the rolling strip of the four-high mill, when the initial value of the contact pressure is applied on the rollers to produce elastic deformation. Substituting the relative coefficient into the equation of compatibility, the equivalent equation are used repeatedly to obtain the influence coefficient matrix until solution converged. The solve method used by Gaussian elimination to determine the new contact pressure between rollers. Hence, the error of the contact pressure is under allowable range.
The deflection of the work roll surface were solved by half-space model analysis. First, assuming the rolling pressure on metal deformation is evenly distributed along the length of the area, the pointwise deflection on the work roll surface relative to the center is calculated; then, the subtraction the value from the deflection on the work roll surface obtained the numerical results.
In this study, by developing the analytical model of the elastic deformation on roll system, the contact pressure between the backup roll and the work roll can be rapidly calculated in cold rolling process by the iterative method. Because the speed of calculation in this study exceeds extremely the analysis of the finite element method, it is expected that this accurate mode for obtained contact pressure is applied to control the strip shape of the steel during the cold rolling process.

中文摘要 III Abstract IV 誌謝 VI 目錄 VII 圖目錄 X 表目錄 XIII 符號說明 XIV 第一章 緒論 1 1.1 研究背景 1 1.2 研究目的與方法 1 1.3 文獻探討 2 1.3.1軋件塑性變形理論 2 1.3.2輥系彈性變形理論 7 1.4 研究架構 9 第二章 板形控制技術與冷軋製程相關模型 11 2.1 板形控制的基本概念和原理 11 2.1.1橫向厚差和板形的概念 11 2.1.2橫向厚差和板形的關係及表示方法 13 2.1.3保持板帶材平直度的條件 15 2.2 輥面接觸弧長與軋輥軋扁半徑模型 19 2.3 板帶材冷軋軋制力模型 21 第三章 輥系彈性變形相關理論與模型 24 3.1彈性力學中兩圓柱體接觸變形的計算 24 3.1.1彈性力學中兩圓柱體接觸變形基本原理 24 3.1.2支承輥與工作輥的接觸變形 25 3.2工作輥與軋件接觸的彈性壓扁 30 3.3輥系彈性變形的簡化算法 33 3.3.1支承輥彎曲撓度的計算 34 3.3.2工作輥彎曲撓度的計算 36 3.4輥系彈性變形的分段計算法 39 3.4.1支承輥與工作輥分段之計算法 39 3.4.2利用分段計算法結合輥系變形協調方程式 41 3.5輥系彈性變形的高次多項計算法 43 3.5.1普通四輥軋機計算法 43 3.5.2軸移式四滾軋機計算法 46 第四章 四輥軋機之輥系彈性變形分析 49 4.1支承輥軸線的撓度 50 4.1.1支承輥受力分析 50 4.1.2輥間接觸載荷 引起的撓度 51 4.1.3力偶矩 和 引起的撓度 57 4.1.4支承輥軸線的總撓度 59 4.2工作輥軸線的位移 59 4.2.1工作輥軸線的剛性位移 59 4.2.2工作輥軸線的撓度 60 4.2.3工作輥軸線的總位移 65 4.3工作輥軸線的位移 65 4.3.1軋輥接觸表面的彈性壓扁 65 4.3.2與軋件接觸的工作輥表面的壓扁 68 4.4位移協調和平衡方程及輥間接觸壓力求解 71 4.4.1工作輥與支承輥之間的位移協調方程 71 4.4.2工作輥的力與力矩平衡方程 72 4.4.3輥間接觸壓力的求解 72 4.5板厚橫向分布 72 4.6輥系彈性變形之計算流程 73 4.6.1給定已知數據 73 4.6.2計算影響係數矩陣相關的參數 74 4.6.3計算與輥間載荷有關的參數 76 第五章 數值結果與討論 78 5.1支承輥彎曲影響係數 80 5.2工作輥彎曲影響係數 81 5.3工作輥彎輥撓度影響係數 82 5.4工作輥軸線的總位移 83 5.5輥間接觸載荷 84 5.5.1不同軋件寬度下探討輥間接觸載荷 84 5.5.2不同凸度對於輥間接觸載荷影響之探討 88 5.6工作輥之表面壓扁 91 第六章 結論與未來工作 94 6.1 結論 94 6.2 未來工作 94 參考文獻 98

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