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研究生: 張堯閔
Yao-min Chang
論文名稱: 非接觸式大型玻璃搬送系統之設計與分析
The Design and Analysis of Large Glass Non-contact Free Loader Unloader Transfer System
指導教授: 黃佑民
You-Min Huang
口試委員: 林榮慶
Zone-Ching Lin
許覺良
none
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2005
畢業學年度: 93
語文別: 中文
論文頁數: 64
中文關鍵詞: 非接觸式玻璃搬運設備
外文關鍵詞: non-contact free loader unloader transfer system
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摘要
近年來由於TFT-LCD的快速發展,台灣成為全球三大玻璃面板供應地之ㄧ,隨著面板廠商的不斷增加,競爭也相對的越來越激烈,無論是從製程技術上,或是其他周遭的設備建構,無不費盡思量希望能降低成本,藉以提高獲利率,以維持本身之競爭能力。在降低產品成本上,玻璃尺寸的大面積化成為一種趨勢,不過大尺寸的玻璃,卻也為周遭的設備帶來極大的衝擊,原本在小尺寸時的搬運設備,無法適用於大尺寸的玻璃基板,故今後搬運設備的發展趨勢,成為令人關注的課題,故本研究針對目前較為熱門之非接觸式玻璃搬運設備進行設計與模擬分析。
本研究應用電腦輔助工程分析軟體來對非接觸式搬運設備進行模擬,藉由改變氣孔排列、氣道數以及玻璃平板的傾斜角,探討不同參數條件下,氣流對於玻璃平板之影響。經由模擬所得之數據,進行比較分析,進而求得較佳的設計模式,期能夠以此建立設計資料庫,使此非接觸式搬運設備,不僅能夠適用於大面積的玻璃搬運,也能夠適用於各種材質之板狀結構體之搬運。


ABSTRACT
Due to the developing of TFT-LCD, Taiwan become the one of three main sources of large glasses in the world. As a result of increasing of glass suppliers, the competition between those glass suppliers have been more and more cutthroat. In order to reduce the cost, all of these manufacturers try to improve their manufacturing process. In recent year, large size of glass has been a better way to raise the profit. But, this way also cause a big change of transfer system and other manufacture equipments. The contact transfer system used in 5G TFT-LCD can’t be used in today’s large glass transportation. So many equipment suppliers invest much funds to research a new transfer type in today’s TFT-LCD factory. Many experts think that noncontact transfer system will be popular in next generation. This study focus the main topic on noncontact transfer system to simulation and design.
In this research, the model’s analysis is studied by finite element method. According to change parameters and boundary conditions like different kinds of gas hole design,gas channel numbers and different angles of inclination of glasses, the effect that jet flow imping upon the glass plate will be gained. Analysing these data from computer simulation and comparing with each other , the best design of noncontact transfer system can be defined. This non-contact transfer system can be used not only in TFT-LCD transportation but also in plate transportation that is made of any kinds of material.

目錄 摘要I ABSTRACTII 誌謝III 目錄IV 圖表目錄VII 符號索引X 第一章 緒論1 1.1前言1 1.2研究動機和目的2 1.3 論文之構成4 第二章 文獻回顧5 2.1 有限元素法於玻璃分析之應用5 2.2 噴流原理之應用5 2.2.1二維流場研究5 2.2.2三維流場研究7 2.3材料玻璃之強度測試8 第三章 數值理論與分析10 3.1有限元素法(Finite Element Method)10 3.2前處理12 3.2.1模型建立12 3.2.2元素定義13 3.2.3網格化處理16 3.2.4有限元素分析之流程圖18 3.3平面應力公式法19 第四章 物理模型與基本假設22 4-1 玻璃尺寸趨勢22 4-2 玻璃製造方式23 4-3 搬運方式26 4-4 物理模型27 4.4.1改變傾斜角度29 4.4.2氣孔之排列方式30 4.4.3改變氣道數32 4-5 基本假設34 4-6 材料性質34 4.7 邊界條件35 4.8 模擬分析36 4.9 總合分析41 4.9.1分析數據41 4.9.2氣道數之影響44 4.9.3氣孔排列之比較51 4.9.4傾斜角效應55 第五章 結論與建議58 5.1 結論58 5.2 建議59 參考文獻61 作者簡介65

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