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研究生: 王宏志
Hung-chih Wang Wang Wang Wang
論文名稱: 大面積超薄型導光板設計及轉印成型
Design and Imprint Fabrication for Large Area Ultra-Thin Light Guide
指導教授: 張復瑜
Fuh-Yu Chang
口試委員: 趙修武
Shiu-Wu CHAU
郭俞麟
Yu-Lin Kuo
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2011
畢業學年度: 99
語文別: 中文
論文頁數: 134
中文關鍵詞: 導光板熱壓網點微結構
外文關鍵詞: light guide plate, hot embossing, microstructure
相關次數: 點閱:256下載:1
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平板電腦為目前3C產品中最為流行產品之一,其輕薄,攜帶方便之功能最為消費者能接受,因此如何能使平板電腦更加輕薄是目前業界所要追求之技術。目前技術發展都是朝向薄型化導光板為主,但大面積導光板薄型化之後,使得傳統射出成型技術面臨了生產良率低及微結構轉移率差等技術瓶頸。
本論文將研究利用微奈米轉印技術應用於大面積超薄型導光板製作之可行性;首先利用光學軟體TracePro模擬分析出使其擁有高照度與均勻度之最佳化導光板,再以蝕刻方式將所設計之網點微結構製作成模仁。為縮短熱壓轉印時間及提高轉寫率,本研究設計可模組化自動鎖模保壓模具,利用此模具進行導光板之熱壓轉印,由實驗結果得知,使用適當之製程參數,熱壓轉印成型超薄型導光板網點微結構之轉寫率可達98%以上;將熱壓轉印製作出來之超薄型導光板放入本實驗所製作之背光模組中,量測其照度與均勻度,並探討分析實作之背光模組與光學最佳化模擬結果之差異。


Tablet PC is one of the most popular 3C digital products recently. It is thin, light and easy to carry and therefore attracts from consumers. How to make the tablet thinner and lighter is the technology to be pursued by industry. Current technology development is primarily toward the thin light guide plate (LGP). However, this trend causes a bottleneck of large area LGP production since the yield rate and microstructure transfer rate could be very low if ultra-thin light guide plates are fabricated by the injection methods.
In this thesis, we will research to fabricate a large area of ultra-thin light guide plates by the nanoimprint technology. In order to obtain an optimized ultra-thin light guide which has high illuminance and uniform, we used optical simulation software TracePro to analysis the microstructure pattern design, and used the etching method to fabricate the mold with the optimized design. This research designed an automatic holding pressure module in order to shorten the imprinting time and increase the transfer rate, and used the module to fabricate the LGP by hot embossing. According to the experiment results, we prove that the designed microstructures of ultra-thin LGP can be fabricated by hot embossing with the module and the transfer rate has been achieved over 98%. Then, we used the ultra-thin LGP fabricated by hot embossing into a backlight module to measure its illuminance and uniformity. The measured results have also been compared and analyzed with the optical simulation.

摘 要.............................................................. I ABSTRACT........................................................... II 誌 謝............................................................ III 目 錄............................................................. IV 圖目錄............................................................. VI 表目錄............................................................. XI 第一章緒論.......................................................... 1 1-1前言 .......................................................... 1 1-2背光模組簡介 .................................................. 2 1-3研究動機與目的 ................................................ 4 1-4文獻回顧 ...................................................... 5 1-4-1 導光板設計與分析.......................................... 5 1-4-2 熱壓轉印.................................................. 6 1-5論文架構 ..................................................... 20 第二章 基礎理論介紹................................................ 21 2-1 光學基礎理論 ................................................. 21 2-1-1 反射(Reflection)定律................................... 21 2-1-2 折射(Refraction)定律( Snell's Law)................... 23 2-1-3 散射(Scattering)....................................... 25 2-1-4 光的全反射(Total Internal Reflection).................. 25 2-1-5 光度學(Photometry)....................................... 26 2-2奈米轉印技術(NANOIMPRINT TECHNOLOGY) .............................. 30 2-3光學模擬軟體 ................................................. 32 第三章 光學模擬分析................................................ 35 3-1光學模擬流程 ................................................. 35 3-1-1 建構背光板模組:......................................... 37 3-1-2 建構LED光源模型......................................... 41 3-1-3 定義微結構參數........................................... 49 3-2最佳化光學模擬與結果分析 ..................................... 54 3-2-1 超薄型導光板入光之光源效率探討........................... 54 3-2-2 超薄型導光板最佳化模擬與分析............................. 64 V 第四章 實驗與討論.................................................. 76 4-1 模組化自動鎖模保壓模具設計與製作 ............................. 76 4-1-1模組化氣壓式鎖模機構 ..................................... 77 4-1-2模組化自動鎖模保壓模具模座設計 ........................... 81 4-2 大面積超薄型導光板製作 ....................................... 84 4-2-1網點微結構模仁製作 ....................................... 84 4-2-2超薄型導光板熱壓轉印製作 ................................. 86 4-3 實驗結果量測與分析 ........................................... 92 4-3-1模仁與超薄型導光板之網點微結構量測 ....................... 92 4-3-2背光模組製作及照度量測 .................................. 106 4-3-3網點微結構高度差異對照度之影響 .......................... 109 4-3-4結果與討論 .............................................. 111 第五章 結論及未來研究方向......................................... 114 參考文獻.......................................................... 117

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