研究生: |
王宏志 Hung-chih Wang Wang Wang Wang |
---|---|
論文名稱: |
大面積超薄型導光板設計及轉印成型 Design and Imprint Fabrication for Large Area Ultra-Thin Light Guide |
指導教授: |
張復瑜
Fuh-Yu Chang |
口試委員: |
趙修武
Shiu-Wu CHAU 郭俞麟 Yu-Lin Kuo |
學位類別: |
碩士 Master |
系所名稱: |
工程學院 - 機械工程系 Department of Mechanical Engineering |
論文出版年: | 2011 |
畢業學年度: | 99 |
語文別: | 中文 |
論文頁數: | 134 |
中文關鍵詞: | 導光板 、熱壓 、網點微結構 |
外文關鍵詞: | light guide plate, hot embossing, microstructure |
相關次數: | 點閱:256 下載:1 |
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平板電腦為目前3C產品中最為流行產品之一,其輕薄,攜帶方便之功能最為消費者能接受,因此如何能使平板電腦更加輕薄是目前業界所要追求之技術。目前技術發展都是朝向薄型化導光板為主,但大面積導光板薄型化之後,使得傳統射出成型技術面臨了生產良率低及微結構轉移率差等技術瓶頸。
本論文將研究利用微奈米轉印技術應用於大面積超薄型導光板製作之可行性;首先利用光學軟體TracePro模擬分析出使其擁有高照度與均勻度之最佳化導光板,再以蝕刻方式將所設計之網點微結構製作成模仁。為縮短熱壓轉印時間及提高轉寫率,本研究設計可模組化自動鎖模保壓模具,利用此模具進行導光板之熱壓轉印,由實驗結果得知,使用適當之製程參數,熱壓轉印成型超薄型導光板網點微結構之轉寫率可達98%以上;將熱壓轉印製作出來之超薄型導光板放入本實驗所製作之背光模組中,量測其照度與均勻度,並探討分析實作之背光模組與光學最佳化模擬結果之差異。
Tablet PC is one of the most popular 3C digital products recently. It is thin, light and easy to carry and therefore attracts from consumers. How to make the tablet thinner and lighter is the technology to be pursued by industry. Current technology development is primarily toward the thin light guide plate (LGP). However, this trend causes a bottleneck of large area LGP production since the yield rate and microstructure transfer rate could be very low if ultra-thin light guide plates are fabricated by the injection methods.
In this thesis, we will research to fabricate a large area of ultra-thin light guide plates by the nanoimprint technology. In order to obtain an optimized ultra-thin light guide which has high illuminance and uniform, we used optical simulation software TracePro to analysis the microstructure pattern design, and used the etching method to fabricate the mold with the optimized design. This research designed an automatic holding pressure module in order to shorten the imprinting time and increase the transfer rate, and used the module to fabricate the LGP by hot embossing. According to the experiment results, we prove that the designed microstructures of ultra-thin LGP can be fabricated by hot embossing with the module and the transfer rate has been achieved over 98%. Then, we used the ultra-thin LGP fabricated by hot embossing into a backlight module to measure its illuminance and uniformity. The measured results have also been compared and analyzed with the optical simulation.
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