研究生: |
葉家明 CHIA-MING YEH |
---|---|
論文名稱: |
DFACE應用於產品創新之研究-以PCB layout 為例 The Application of DFACE to product innovation-optimization example of PCB Layout |
指導教授: |
楊文鐸
Wen-Dwo Yang |
口試委員: |
謝光進
Kong-King shieh 張聖麟 Sheng-Lin Zhang |
學位類別: |
碩士 Master |
系所名稱: |
管理學院 - 工業管理系 Department of Industrial Management |
論文出版年: | 2008 |
畢業學年度: | 96 |
語文別: | 中文 |
論文頁數: | 97 |
中文關鍵詞: | 六標準差 、DFACE 、DMAIC 、印刷電路板 、無附加價值 、品質失敗成本 、即時上市 、創新流程 |
外文關鍵詞: | Design For Six Sigma, DFACE, DMAIC, PCB, Non-Value Added, Cost Of Poor Quality, Time to Market, Innovation Process |
相關次數: | 點閱:286 下載:2 |
分享至: |
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
我國筆記型電腦產業面臨到產品與服務的嚴苛需求及高度的全球化的高度競爭,在微利的經營下如何改善產品的成本、品質、上市時間與售後服務,來增加顧客的滿意度,都是現有組織需積極面對的管理議題。
目前我國筆記型電腦產業幾乎都把台灣當成研發中心,利用流程上的改善與模組化設計來整合產品創新研發的流程,很多國內筆記型電腦製造廠商也積極推動六標準差DFSS(Design For Six Sigma)流程與產品創新、DMAIC(Define Measure Analyze Improve Control)製程上的改善,來提升產品設計、流程再造、製造等品質與順暢度,以增加產業競爭力與優勢。
本研究利用東芝顧問公司的Design For Six Sigma(DFACE ,Define Focus Analyze Create Evaluate)手法,以個案公司中印刷電路板(PCB)Layout 設計為例做為改善的範疇,思考如何降低組織作業流程中無附加價值(Non-value added)之處,以改善流程順暢度,繼而降低因不良品質所造成的品質失敗成本(Cost Of Pool Quality),利用系統化手法來改善流程並有效控管品質,簡化加速Layout 設計,達到即時上市Time to market的設計需求,並提高客戶滿意度等前提下,成立六標準差專案團隊,以導入模組化零件設計與最佳化線路佈局為主要改善標的。佐以六標準差方法建構一套PCB線路佈局的系統化創新改善流程,搭配績效考核來驗證改善成效,有效提升線路佈局品質,且縮短開發流程設計時間,加速產品研發速度與品質以提昇企業在產業界的競爭優勢。
The industry of notebook computer of our country encounters severe requests and high competitions of globalization for product and service. The all existing organization must positively face the following subjects of product management about how to improve the cost, quality, time to market and post-sale service and how to increase customer’s degree of satisfaction under tiny profit management.
In the present, most of notebook computer makers in our country take Taiwan as the research and development center. They make use of process improvement and module design to integrate the process of product innovation and research. Many domestic notebook computer manufacturing companies positively impel the process of DFSS (Design For Six Sigma), product innovation, the improvement of manufacturing process of DMAIC (Define Measure Analyze Improve Control). These can promote the quality and smoothness for product design, process re-engineering, manufacturing etc; then to increases the ability of industry competition and the advantage.
This research uses the technique of Design For Six Sigma (DEFACE Define Focus Analyze Create Evaluate) on the Toshiba consultant company. They take the plastic circuit board (PCB) design in the individual case company as an example. This example is used as improved category. They think how to reduce Non-value added point in the organization operation process to improve the smoothness of process, subsequently reduce the cost of poor quality (Cost Of Poor Quality) because of bad quality.
They make use of the systematization to improve process and effectively control quality, to simplify and accelerate the PCB design, to achieve the design demand which goes on the market immediately, and to enhance customer degree of satisfaction.
They establish the project team of 6 Sigma; introduce the design of module components and the layout of optimizing circuit for major improvement target; assist the method of Six Sigma. Also, to construct a set of PCB circuit layout for improving process of systematization innovation and match the performance to inspect and confirm the improvement result.
It can effectively promote the quality of circuit layout, reduce the design time of development process, and accelerate the speed and quality of the product development with the competitive advantage which promotes an enterprise in the industry field.
【1】 丁惠民譯,Greg Brue&、Robert Launsby原著,六標準差設計,台北,美商麥克羅.希爾國際股份有限公司,民國九十三年。
【2】 蘇朝墩、陳麗妃譯,George Eckes著,實現六標準差的第一本書,台北,商周出版,民國九十一年。
【3】 葛逎駿譯,Subir Chowdhury原著,我懂了!六標準差,台北,經濟新潮社出版,民國九十一年。
【4】 葉芳如譯,大久保寬司著,提升經營品質的八大其準,台北,中國生產力中心,民國九十四年。
【5】 胡瑋珊譯,Subir Chowdhury原著,六標準差設計:打造完美的產品與流程,台北,經濟新潮社出版,民國九十一年。
【6】 鄭榮郎,標準差系統整合經營策略模式之研究,中山大學博士論,民國九十一年。
【7】 江明洲,模組化理論與實務之研究,國立政治大學碩士論文,民國九十二年。
【8】 李寶傑,六標準差在改善人為因素服務品質的應用-以便利商店為例,國立台灣科技大學碩士論文,民國九十三年。
【9】 張歐權,六標準差綠帶改善專案成功關鍵因素之實證研究-以A公司為例,國立中央大學碩士論文,民國九十三年。
【10】 張世輝,六標準差應用於沖壓製程之績效評估,國立台灣科技大學碩士論文,民國九十四年。
【11】 張清亮、蔡志弘、劉紹翰,六標準差之推行品質與應用探討,機電與工業管理雜誌二四四期,P246~P256。
【12】 林學誠,推動六標準差相關管理問題之個案研究,銘傳大學碩士論文,民國九十三年。
【13】 許瑞松,運用六標準差設計(DFSS)方法導入製造業以提昇競爭力—以案例探討研究,國立台灣科技大學碩士論文,民國九十四年。
【14】 簡志興,應用田口品質工程於無鉛焊錫製程參數最佳化之研究,國立台灣科技大學碩士論文,民國九十四年。
【15】 王文信,六標準差應用於改善整流器銲接製程問題之研究,國立六台灣科技大學碩士論文,民國九十五年。
【16】 李國梁、蕭良豪、林志棟著,以作業基礎成本的觀念計算六標準差效益-以PCB製程為例,技術學刊第二十一卷第四期,民國九十五年。
【17】 李明賢、沈信享,六標準差管理於製造改善之運用-以主機板製造為例,運籌研究集刊第五期,P105~P124。
【18】 馬祖瑞,企業程序再造工程基本內涵之研究-兼論六標準差之運用,2003電子商務與數位生活研討會,P423~P445。
【19】 劉大昌、張前衛、林斌凱,企業推行六標準差之成功關鍵因素,中華民國品質學會第十屆全國品質管理研討會論文集,P13~P31。
【20】 陳高山 (2002),「應用Six Sigma方法於企業作業流程的改善」,國立中央大學企業管理研究所碩士論文。
【21】 陳順宇 (2004),多變量分析,第3版,台北:華泰。
【22】 曾炤人 (2002),企業新魔法:六標準差,台北:雙葉。
【23】 黃惠琪 (2003),「我國企業推動6σ關鍵因素之實證研究」,國立成功大學工業管理研究所碩士論文。
【24】 楊錦瑤、陳建雄、陳高山 (2002),導入6 Sigma觀念與實務:讓企業2年成長10倍,中壢:華邦。
【25】 盧志芳 (2002),「企業為何流行Six Sigma?」,天下雜誌,第259期,2002年9月15日。
【26】 鍾朝嵩 (2002),6 Sigma實踐法:綠帶必備之基本手法,桃園:和昌。
【27】 顏月珠 (1998),統計學,第6版,台北:三民。
【28】 Basu. R.(2004),“ Six-Sigma to operational excellence: role of tool and techniques”, International Journal of Six Sigma and Competitive Advantage.
【29】 Breyfogle, F.W., Cupello. J.M., and Meadows. B.(2001).Managing Six-Sigma. John Wiley & Sons. Inc., New York.
【30】 Breyfogle, Forrest W., III James M. Cupello and Becki Meadows (2001), Managing Six Sigma: a Practical Guide to Understanding, Assessing, and Implementing the Strategy That Yields Bottom-Line Success (六個希格瑪的管理), New York: John Wiley & Sons. (賴榮仁譯 (2001),台北:哈佛企管)
【31】 Brue, Greg (2002), Six Sigma for Managers, New York: McGraw-Hill.
【32】 Chadwick, Gail C. (2003), History of the Six Sigma Black Belt Naming Convention, http://www.isixsigma.com/library/content/c031006a.asp
【33】 CLYDE F. COOMBS, JR, ED., Coomb’s Printed Circuits Handbook, 5th ed., McGraw Hill, New York, 2001.
【34】 Dedeke, Adenekan (2002), What Makes Six Sigma Work, College Station, T.X.: Virtualbookworm.com
【35】 DeFalco, John, Reflection and crosstalk in logic circuit interconnections, IEEE Spectrum, 1970
【36】 Devane,T.(2004) Integrating Lean Six Sigma and High-Performance Organisations, John Wiley & Sons Inc., New York.
【37】 Eckes, George (2001), The Six Sigma Revolutions: How General Electric and Others Turned Process Into Profits, New York: John Wiley & Sons.
【38】 Foster, Richard and Sarah Kaplan (2001), Creative Destruction: Why Companies That Are Built to Lase Underperform the Market and How to Successfully Transform Them (創造性破壞:市場攻擊者與長青企業的競爭), New York: Currency. (唐錦超譯 (2003),台北:遠流)
【39】 Gupta, Praveen (2004), Six Sigma Business Scorecard: Creating a Comprehensive Corporate Performance Measurement System, New York: McGraw-Hill.
【40】 Harry, Mikel and Richard Schroeder (2000), Six Sigma: the Breakthrough Management Strategy Revolutionizing the Worlds Top Corporations, New York: Currency.
【41】 Harry, Mikel J. and J. Ronald Lawson (1992), Six Sigma Producibility Analysis and Process Characterization, Reading, Mass: Addison-Wesley.
【42】 HARLAN HOWE, Stripline Circuit Design, Artch House, Norwood, Mass., 1974.
【43】 Implementing SIX SIGMA Smarter Solutions Using Statistical Methods Forrest W. BREYFOGLE III
【44】 IPC-2141, Controlled Impedance Circuit Boards and High Speed Logic Design, Institute for Interconnecting and Packaging Electronic Circuits, April 1996.
【45】 Johnson, Howard and Martin Graham, High-Speed Digital Design: A Handbook of Black Magic, Prentice Hall, Upper Saddle River, NJ, 1993
【46】 Keller, Paul A. (2001), Six Sigma Deployment: A Guide for Implementing Six Sigma in Your Organization, Tucson, A.Z.: QA.
【47】 Pande, Pete and Larry Holpp (2002), What is Six Sigma (六標準差簡單講), New York: McGraw-Hill. (樂為良譯 (2002),台北:麥格羅.希爾)
【48】 Pande, Peter S., Robert P. Neuman and Roland R. Cavanagh (2000), The Six Sigma Way: How GE, Motorola, and Other Top Companies Are Honing Their Performance, New York: McGraw-Hill.
【49】 Pande, Peter S., Robert P. Neuman and Ronald R. Cavanagh (2002), The Six Sigma Way Team Fieldbook: An Implementation Guide for Process Improvement Teams, New York: McGraw-Hill.
【50】 Pyzdek, Thomas (2001), The Six Sigma Handbook: a Complete Guide for Greenbelts, Blackbelts, and Managers at All Level (六標準差應用手冊), New York: McGraw-Hill. (科建管理顧問(股)公司譯 (2002),台北:麥格羅.希爾)
【51】 Pyzdek, Thomas (2003), The Six Sigma Project Planner: a Step-by-step Guide to Leading a Six Sigma Project Through DMAIC (六標準差專案規劃高手), New York: McGraw-Hill. (陳德全、吳俊德、楊斌虎譯 (2004),台北:麥格羅.希爾)
【52】 Rath & Strong Management Consultants (2000), Six Sigma Pocket Guide, Lexington, Mass.: Rath & Strong.
【53】 RAYMOND H. CLARK, Printed Circuit Engineering: Optimizing for Manufacturability, Van Nostrand Reinhold, New York, 1989.
【54】 RAY P. PRASAD, Surface Mount Technology, Van Nostrand Reinhold, New York, 1989
【55】 Statistical Quality Design and Control Contemporary Concepts and Methods, Richard E. Devor Tsong-How Chang John W. Sutherland
【56】 Stephen H. Hall, Garrett W. Hall, and James A. McCall, High-Speed Digital System Design: A Handbook of Interconnect Theory and Design Practices, New York: John Wiley & Sons, Inc., 2000
【57】 Smith, Dick, Jerry Blakeslee and Richard Koonec (2002), Strategic Six Sigma: Best Practices from the Executive Suite, New York: John Wiley & Sons.
【58】 Snee, Ronald D. and Roger W. Hoerl (2003), Leading Six Sigma: A Step-by-Step Guide Based on Experience With GE and Other Six Sigma Companies, Upper Saddle River, N.J.: Pearson Education.
【59】 Tadikamalla, P.R “The confusion over six sigma quality” Quality Progress
【60】 Welch, T. C. EDWARD, Foundations for Microstrip Circuit Design, John Wiley, New York, 1981
【61】 Womack, J. and Jones, D. (1996), Lean Thinking: Banish Waste and Create Wealth in Your Corporation. Free Press New York