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研究生: 林星佑
Hsing-yu Lin
論文名稱: 電解鎳箔與壓延鎳箔應用於微成形之可行性研究
Feasibility Study on Micro-forming Process of Electrodeposited Nickel Foil and Rolled Nickel Foil
指導教授: 黃佑民
You-Min Huang
口試委員: 向四海
Su-Hai Hsiang
陳聰嘉
Tsung-Chia Chen
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2011
畢業學年度: 99
語文別: 中文
論文頁數: 53
中文關鍵詞: L型彎曲成形電解鎳箔壓延鎳箔異向性微成形
外文關鍵詞: anisotropy, L-bend, electrodeposited nickel foil, rolled nickel foil, micro-forming
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金屬微成形技術已越來越廣泛被利用於工業產品之製作,而其所使用之材料的成本隨著厚度的縮小而提高。本文利用電解鎳箔與壓延鎳箔進行實驗,比較其在顯微組織、材料異向性的差異,並進行兩種材料之L型彎曲成形。結果發現,電解鎳箔之異向性影響較壓延鎳箔輕微;在600℃之退火熱處理後,電解鎳箔之晶粒較壓延鎳箔小。兩者進行L型彎曲成形後發現,回彈量會隨著厚度的降低而減少,將經退火熱處理後之材料進行L型彎曲,可有效改善70%左右之回彈量。此外,壓延鎳箔會因為材料方向性的關係影響其回彈,而電解鎳箔則在不同方向上之回彈呈現一致性。本文進行不同生產方式之鎳箔比較分析,比較之結果可為金屬微成形製程於使用材料之參考。


The demands of micro-forming process in modern manufacturing technology have increased in the past decade. However, the cost of materials in the micro-forming process has also increased with the decreased dimension of parts. In this study, the microstructure, plastic strain ratio (r-value) and spring-back of nickel foils fabricated in two different ways, electrodeposited(ED) nickel foils and rolled nickel foils are described. The thickness of electrodeposited nickel foils used were 0.05mm, 0.075mm and 0.1mm respectively. The thickness of rolled nickel foils used were 0.05mm and 0.1mm. In the results, the plastic strain ratio of ED nickel foils showed lower anisotropy than rolled nickel foils. Moreover, the spring-back angel of rolled nickel foils was affected by the rolling direction but the ED nickel foils showed good consistence of spring-back in varied direction.

摘要 I ABSTRACT II 誌謝 III 圖目錄 VII 表目錄 X 第一章 緒論 1 1.1前言 1 1.2 文獻回顧 2 1.2.1 微成形概觀 2 1.2.2 電解沉積材相關文獻 4 1.2.3 鎳材相關文獻 6 1.2.4 彎曲成形相關文獻 8 1.3 研究動機與目的 10 1.4 論文架構 10 第二章 基本原理 11 2.1 L型彎曲 11 2.1.1 L型彎曲之定義 11 2.1.2 L型彎曲基本原理 11 2.1.3 L型彎曲成形 12 2.1.4 L型彎曲成形之彎曲半徑 13 2.1.5 L形彎曲之回彈 17 第三章 實驗方法 18 3.1 實驗材料之介紹與實驗流程規劃 18 3.2 金相實驗與熱處理 19 3.2.1 實驗流程 19 3.2.2 熱處理 19 3.2.3 金相實驗 20 3.3 拉伸試驗 21 3.3.1 拉伸試驗之設備 21 3.3.2拉伸試片之製作 24 3.3.3 拉伸試驗之步驟 25 3.4 異向性值(PLASTIC STRAIN RATIO) 27 3.4.1 異向性值之定義 27 3.4.2 異向性值之應用 27 3.4.3 量測異向性值之試片準備 28 3.4.4 標距長度(Gage Length)之標記 29 3.4.5 標距長度變化之量測 30 3.5 L型彎曲成形實驗 31 3.5.1 模具介紹 31 3.5.2 實驗步驟 33 3.5.3 回彈角之量測 33 第四章 實驗結果與討論 35 4.1 金相實驗 35 4.1.1 電解鎳箔其截面之顯微組織 35 4.1.2 電解鎳箔與壓延鎳箔之再結晶顯微組織 35 4.2 異向性實驗 37 4.2.1 電解鎳之異向性分析 37 4.2.2壓延鎳箔之異向性分析 38 4.2.3電解鎳箔與壓延鎳箔兩者之異向性比較 39 4.3電解鎳箔之L型彎曲成形 41 4.3.1實驗速度之選擇 41 4.3.2 厚度對電解鎳箔之L型彎曲之影響 42 4.3.3 表面對電解鎳箔之L型彎曲之影響 43 4.3.4 板材取得方向對電解鎳箔之L型彎曲之影響 43 4.3.5 退火處理對電解鎳箔之L型彎曲之影響 44 4.4 壓延鎳箔之L型彎曲實驗 46 4.4.1 壓延方向對壓延鎳箔之回彈角之影響 46 4.4.2 熱處理對壓延鎳箔之回彈角之影響 46 4.5 電解鎳箔與壓延鎳箔之回彈量比較 48 第五章 結論 49 5.1 結論 49 5.2未來展望 49 參考文獻 51 作者簡介 53

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