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研究生: 余瑞蘭
JUI-LAN YU
論文名稱: 伺服器機殼創新結構之創研機制研究
The Study on the Innovation Mechanism of the Innovation Structure of the rack-mount server
指導教授: 林榮慶
Zone-Ching Lin
口試委員: 許覺良
none
傅光華
none
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 115
中文關鍵詞: 伺服器機殼結構強度品質機能展開發明問題解決理論下陷
外文關鍵詞: server's chassis, structural strength, QFD, TRIZ, sag
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  • 由於機架式伺服器會因結構問題,衍生系統變形下陷而機殼互相干涉,可能會致短路當機。本文以一套創新改善流程,對此伺服器機殼進行創新結構改善。此流程係結合並導入群組化概念的QFD理論及改良後的TRIZ判讀法。相較於傳統TRIZ,改良後的TRIZ理論,可更快找出適用的發明法則,較不會讓設計構思及矛盾而造成時間的浪費。
    首先,將欲改善之伺服器利用已群組化的QFD,配合TRIZ的參數分群法進行品質機能展開後,得到權重最高的品質工程參數為物理群組內的-「強度」。再以改良的 TRIZ 理論,進行欲改善參數「強度」之判讀。判讀後得到之發明法則為「事先緩衝」;和不欲惡化參數為「製造性」,將此兩項導入伺服器機殼結構以進行實際改善。之後,建立3D繪圖模型,將「事先緩衝」法則轉換為設計改善參數,對於局部結構下陷之處,找出可利用之位置,並於此處增加補強肋補強;同時考慮不欲惡化參數-「製造性」,所以在設計固定補強零件時將鎖附螺絲改為鉚合方式,可節省組裝時間及加工費用。第一次改善完成後,利用有限元素軟體進行實際模擬,根據數據結果顯示局部下陷已減少但尚未達到安全值。此時,再利用上述相同判讀法則針對結構較弱之處,再增加補強零件,由於考慮裝置複雜性,所以選擇能輕易組裝且易製造的支架補強。並再次以軟體模擬,根據數據結果顯示變形下陷值已在安全範圍1.35mm內,驗證由此方式改善下陷性不會產生機殼互相干涉及減少短路當機的機率。
    最後利用專利檢索,搜尋業界相關產品之結構,比較本文以創新技術所改善之結構。篩選彙整相同領域之專利後,並無發現相同結構。所以由此可證實本文之創新結構具有新穎性;又因改善下陷結構使機殼不會產生互相干涉及減少短路當機的機率,故也較其他工具更具進步性及產業利用性。
    最後,希望能藉此創新程序,讓研發之人員在設計時能正確地定義問題,和掌握改善技術;且能在短時間內能獲得創新之設計構想。也期望藉此系統化創新程序所提出的各階段設計工作流程,提供設計新手一個可遵循的流程及發展專利迴避的新方向。


    Because of its structure, the unit of the rack-mount server might deform and sag, making the chassis interferes with each other and causing the system down or short circuit. This paper uses a set of innovative improvement process to improve the structure of the chassis of such server innovatively. Such process combines and introduces QFD theory having clustered concept with the improved TRIZ diagnostic method. As compared with traditional TRIZ, the improved TRIZ theory can find applicable invention principle more quickly and not wasting time in solving the contradiction and discrepancy of the design idea.
    First of all, upon using the clustered QFD with TRIZ parameter clustering method to undergo quality function deployment towards the server for improvement, the quality engineering parameters having the heaviest weight is regarded as the “strength” of the physical cluster.
    Secondly, use the improved TRIZ theory to undergo diagnosis towards the “strength” of the parameters for improvement. The acquired invention principle is the “Cushion in advance” and the parameter don’t want to worsen is the “design for manufacture.” These two items are then introduced to the structure of the server chassis to undergo practical improvement. Afterwards, 3D illustration model is built, making the “Cushion in advance” principle converts into design improvement parameters, so as to find and strengthen the usable location on the sagged area of the structure. At the same time, the parameter don’t want to worsen, that is, the “design for manufacture,” is considered, so that when designing the strengthening of fixed area, the lock with screw method is improved into that of riveting, saving the time and cost for assembly. Upon the first time improvement, finite element software is used to undergo practical simulation. Based on the result of the data, phenomenon of partial sag is improved but still not reaching the safety level. Then, the above diagnostic method is used upon the area having a weaker structure to strengthen the components. Considering the complexity of the device, a more simple assembly is used with the strengthening of racks that are easier to manufacture. Software simulation is again executed and based on the result of the data, the deform and sag values stay within the safety range of 1.35mm, verifying that this method can improve the phenomenon of sag, would not cause interference between unit chassis and reduce the possibility of short circuit and system down.
    Finally, patent search is used to search for the structure of the related products in the industry, so as to compare them with the improved structure proposed herein by innovative technology. Upon filtering and compiling the patents of the related scopes, no similar structure has been found, proving that the innovative structure herein carries creativity. Also, since the unit chassis would not interfere with each other because of the improvement of the sagged structure, it is more advance and usable than any other tool in the industry.
    Lastly, it is expected that by means of this innovative procedure, the research and development team can accurately define problems and possess improvement technology during their design process, and acquire innovative design idea within short period of time. It is also expected that the design workflow of every stage provided by this systematic innovative procedure can give new designer a process to follow, as well as a new direction for the development of design around.

    中文摘要 英文摘要 誌  謝 圖表索引 第一章 緒言 1.1研究背景與動機 1.2文獻回顧 1.3論文架構 第二章相關理論與技術 2.1伺服器簡介 2.1.1伺服器形式 2.1.2 Rack-mount 機架式伺服器結構 2.1.3 Rack 結構簡介 2.2品質機能展開QFD簡介 2.2.1品質機能由來 2.2.2品質機能展開定義 2.2.3品質機能展開之意義 2.2.4品質機能展開之效益 2.2.5品質機能展開之步驟 2.3專利簡介 2.3.1 專利簡介 2.3.2何謂專利 2.3.3專利之意義 2.3.4專利種類及特性 2.3.5專利之分類 2.3.6 專利之分析 2.3.6.1專利分析意義及優點 2.3.6.2專利文獻應用 2.3.7專利檢索 2.3.8專利地圖 2.3.8.1技術功效矩陣表 2.4 TRIZ簡介 2.4.1 TRIZ 源起 2.4.2 TRIZ 理論基礎 2.4.3 TRIZ 解題方法 2.4.3.1矛盾衝突矩陣法 2.4.3.2技術矛盾衝突矩陣表 2.4.4改良之TRIZ 理論 2.4.4.1新TRIZ理論之判讀概念 2.4.4.2特徵及發明法則群組建構 2.4.4.3分群法TRIZ判讀性流程 第三章伺服器機殼創新與改善流程判讀 3.1產品需求及工程特性 3.2產品需求分析 3.2.1需求分析工程參數以及特徵群組 3.3品質屋之建立 3.4欲改善及不欲惡化特徵群組之選擇 第四章伺服器機殼結構改善分析及模擬驗證 4.1模擬軟體介紹 4.1.1模擬軟體 4.2模型分析步驟 4.3結構描述 4.3.1系統規格簡介 4.4改善流程 4.4.1發明法則判讀1 4.4.2發明法則1應用-事先緩衝 4.4.3發明法則不欲惡化群組-製造性 4.5發明法則再利用 4.5.1發明法則應用—事先緩衝 4.5.2發明法則不欲惡化群組-製造性 4.6改善成果 第五章改善技術比較 5.1相關專利搜尋 5.2相關專利技術比較 第六章結論與建議 6.1結論 6.2建議及未來發展 參考文獻 附錄A 附錄B 附錄C

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