研究生: |
張瑋壬 Wei-Ren Chang |
---|---|
論文名稱: |
應用小波轉換於五軸加工之顫振偵測與抑制 Application of wavelet transform to chatter detection and suppression in 5-axis milling |
指導教授: |
黃昌群
Chang-Chiun Huang |
口試委員: |
湯燦泰
Tsann-tay Tang 郭中豐 Chung-Feng Jeffrey Kuo |
學位類別: |
碩士 Master |
系所名稱: |
工程學院 - 材料科學與工程系 Department of Materials Science and Engineering |
論文出版年: | 2018 |
畢業學年度: | 106 |
語文別: | 中文 |
論文頁數: | 110 |
中文關鍵詞: | 多軸加工 、再生顫振 、變速加工 、Daubechies小波 |
外文關鍵詞: | 5-axis milling, regenerative chatter, Daubechies wavelet, spindle speed variation |
相關次數: | 點閱:182 下載:0 |
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在金屬加工過程中,切削通常伴隨著刀具和工件之間的劇烈相對運動,一旦刀具開始產生振動,在切割過程中會成週期性擺動並在工件表面留下再生波狀起伏。因此不僅系統的瞬時振動會影響切割過程,而且前一切割所留下的波動量也會起作用,這導致更複雜的現象稱為再生顫振,再生顫振除了會導致加工表面不佳之外,還會造成刀具破損、縮短機台壽命、噪音等。若能建立一套加工顫振分析與抑制之策略,即可改善加工表面,延長機台壽命進而提升加工效率。本研究首先透過文獻探討了解導致顫振的成因,以運動方程式推導解析工具機刀具與加工件之動態行為模式,利用聲訊感測器量測因切削條件造成之再生顫振現象,並使用Daubechies小波進行訊號分析,利用所分析出的小波訊號算出能量Shannon比,依據能量Shannon比找出再生顫振指標。針對因切削條件所產生之再生顫振,本研究使用正弦主軸轉速變化法修改加工時主軸轉速,避開導致再生性顫振之加工參數,從而改善切削表面品質。本研究並以實際切削五軸加工單葉片工件驗證,證實本研究所提出之改善方式可有效抑制再生顫振現象。
The cutting processes usually cause vibration from the tool and the workpiece. Once the tool begins to vibrate, it will left wavy cuts on the surface of the workpiece. Therefore, not only the instantaneous vibration of the system but also the amount of fluctuation left by the previous cutting affects the cutting process. It calls regenerative chatter. If there is a strategy for regenerative chatter suppression, the workpiece topography and the processing efficiency can be improved.
This study explores the causes of regenerative chatter through literature, and uses the equations of motion to derive the dynamic behavior patterns of tool and workpieces. In order to know when the regenerative chatter occur, we use audio sensor to get the sound of the cutting processes and uses Daubechies wavelet to analyze the signal. The energy-to-Shannon Entropy ratio is calculated by using the wavelet signal, and we can use it to get the chattering index. To suppress regenerative chatter, this study uses the sinusoidal spindle speed variation to change the spindle speed during the cutting processes. This can avoid the processing parameters that cause regenerative chatter, and let surface finish has better quality.
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