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研究生: 黃逢裕
Feng-yu Huang
論文名稱: 混合煤粒粒徑與水分含量量測系統開發之研究
Development of a Multi-Functional Inspection System for Mixed Coals Particle Size Analysis and Moisture Determination
指導教授: 唐永新
Yeong-Shin Tarng
修芳仲
Fang-jung Shiou
口試委員: 鄧昭瑞
Geo-ry Tang
黃正光
Cheng-kuang Huang
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2010
畢業學年度: 98
語文別: 中文
論文頁數: 88
中文關鍵詞: 混合煤粒粒徑量測水分量測自動化檢測線掃瞄影像處理與分析
外文關鍵詞: Mixed coal, Particle size measurement, Image processing and analysis, Line scan CCD, Automatic inspection, Moisture determination
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本研究旨在研發混合煤粒光學影像量測系統,並且將水分含量之偵測建立在同一系統內,使其具有多功能性。混合煤粒是一種具不同大小粒徑且含有微少水分的焦煤,水分多寡關係到焦碳品質、爐體壽命和能源耗用。本系統檢測之粒徑大小介於0.15mm~5mm之間,乃利用Line scan CCD進行影像擷取,來達到煤粒粒子檢測,可取得樣品全部粒徑之大小並進一步分析。此系統中加入了水分的偵測,可在同一系統內進行粒度與水分的分析,使功能更臻完善。此自動化量測系統包括機構模組、影像擷取模組、影像分析處理模組、水分偵測模組及電控驅動模組,經由實驗結果,本系統可自動計算粒徑並予以分級,以了解粒徑分佈狀況,並可同時偵測出混合煤粒水分含量多寡


An on-line optical scanning system with weight measurement device has been developed for mixed coals particle size analysis and moisture determination. Mixed coals particle image is obtained by a line scan CCD camera and analyzed by digital image processing. The developed system is composed of particle separation module, image acquisition module, image processing module, weight measurement module and electronic control module. The main advantage of this system is full inspection (100%) without overlapping or missing of any particles, which improves the area scan charge coupled device (CCD) problems in image acquisition. The particle size distribution, roundness and sphericity of the mixed coals can be obtained by image processing analysis. By measuring weight variation of mixed coals using a load cell before and after heating, the moisture of the mixed coals could be determined. It has been shown that the developed system has a high accuracy, precision, convenience and versatile for some limited size of mixed coals, shape and moisture analysis for the academic and industrial users.

摘 要I AbstractII 目 錄IV 圖目錄VI 表目錄VIII 第一章 緒論1 1-1 研究動機與目的1 1-2 文獻探討3 1-3 研究方法6 第二章 機構設計與系統模組7 2-1 系統機構設計目的8 2-2 送料機構模組12 2-3 視覺取像模組15 2-3-1 Line scan CCD16 2-3-2 光源與照明技術20 2-3-3 鏡頭與影像擷取卡的選用23 2-4 水分偵測模組26 2-4-1 水分偵測原理26 2-4-2 荷重元及顯示器27 2-4-3 紅外線加熱模組29 2-5 電控模組32 2-5-1 電控模組架構32 2-5-2 電控通訊控制33 第三章 影像處理與粒徑分析37 3-1 數位影像處理介紹37 3-2 影像處理技術40 3-2-1 影像二值化(Threshold processing)43 3-2-2 影像反轉(Invert image)45 3-2-3 邊界抽取(Boundary extraction)45 3-2-4 區域填充(Region filling)46 3-2-5 去除邊界影像(Remove borders objects)47 3-2-6 保留邊界影像(Remain border objects)48 3-2-7 影像選取與合併(Image mask and merge)49 3-3 粒徑分析原理50 3-3-1 近似真圓度50 3-3-2 近似真球度51 第四章 系統整合與實驗結果52 4-1 系統整合52 4-1-1 整合架構52 4-1-2 系統開發工具56 4-1-3 人機介面58 4-2 實驗結果62 4-2-1 粒徑分析功能測試62 4-2-2 粒徑分析結果66 4-2-3 荷重元之校正68 4-2-4 水分量測結果69 第五章 結論與未來展望72 參考文獻73 附 錄75 附錄一 Dalsa P2-2X-1K30規格表75 附錄二 NI IMAQ PCI-1428規格表76 附錄三 NI-6014規格表77 附錄四 NI-6014 Pinout78 作者簡介79

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