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研究生: Magda Delicia
Magda Delicia
論文名稱: 成衣業馬克排版規劃問題: 基於粒子群優化的混合啟發式演算法
Marker Planning Problems in Apparel Industry: Hybrid PSO-Based Heuristics
指導教授: 曹譽鐘
Yu-Chung Tsao
口試委員: 郭伯勳
Po-Hsun Kuo
王孔政
Kung-Jeng Wang
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2020
畢業學年度: 108
語文別: 英文
論文頁數: 93
中文關鍵詞: 馬克排版二維排版問題面料優化基於粒子群優化的啟發式演算法多元的排版
外文關鍵詞: marker planning, 2D irregular cutting and packing problem, fabric optimization, hybrid PSO-based algorithms, moving heuristic
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  • 在服裝業上,由於布料的成本過高,因此縮短排版時間及提高利用利用率有助於節省成本。二維不規則切割和包裝問題是一種馬克排版優化資源的研究。透過在馬克上佈置不同形狀與尺寸的衣服圖案,同時防止圖案之間的任何重疊,找到最短的長度配置。由於衣服形狀不規則,因此隨著數量的增加會導致求解的時間呈現指數增長,因此需要使用啟發式演算法或混合啟發式演算法來解決這類的NP-Hard 或NP-complete問題。基於像素的表示法用於處理圖案的幾何形狀。基於粒子群優化的啟發式演算法是在這項研究中介紹用區域搜尋, 基因演算法與模擬退火法把基於粒子群優化性能提高。本文還考慮了混合順序尺寸,間隙和無間隙圖案排列,分離和不分離的尺寸排列。所提出的算法已在真實服裝行業中進行了測試,與其他的演算法相比之下,有大幅的改善。


    In the apparel industry, fabric contributes to the high cost of raw material, and thus an improvement in terms of shorter and higher utilized marker layout will help cost efficiency of this industry. 2D Irregular Cutting and Packing Problem, also known as marker planning is a research field focusing on optimizing the fabric resource, by arranging a set of irregular shaped clothes pattern upon a sheet of fabric, while preventing any overlap between patterns, with the aim to find the shortest length arrangement. Due to the irregular shapes of clothes, the solving time will increase exponentially when there are more pieces involved, which make this problem NP-Hard or NP-complete. Therefore, the role of metaheuristic or hybrid heuristic approach is needed to save the problem. In this study, Moving Heuristic acts as placement strategy, considering pattern order and rotation degree. Pixel based or raster representation is used to handle the geometry of pattern. PSO-Based Heuristics are introduced in this research, by enhancing PSO performance with Local Search, GA and SA. Mix order size, gap and no-gap pattern arrangement, separated and unseparated size arrangement are also considered in this paper. The proposed algorithms are tested on real case apparel industry, compared with the well-known Bottom Left Fill Heuristic approach, and lead to competitive results.

    摘要 1 ABSTRACT 2 ACKNOWLEDGMENTS 3 CONTENT 4 LIST OF FIGURE 6 LIST OF TABLE 7 CHAPTER 1 INTRODUCTION 9 1.1 Background and motivation 9 1.2 Research objective 15 1.3 Research organization 16 CHAPTER 2 LITERATURE REVIEW 17 2.1 Marker Planning and Cutting Stock Problem 17 2.2 Geometry Handling and Packing Sequence 19 2.3 Hybrid Algorithms 20 2.3.1. Particle Swarm Optimization 21 2.3.2. Local Search 23 2.3.3. Genetic Algorithm Mutation Operators 23 2.3.4. Simulated Annealing 24 CHAPTER 3 ALGORITHMS 26 3.1 Problem formulation 26 3.2 Geometric Handling 27 3.3 Packing Sequence 28 3.4 Hybrid Heuristics 30 3.4.1 PSO 30 3.4.2 Hybrid PSO-Based Heuristic I: Combination of PSO-GA 35 3.4.3 Hybrid PSO-Based Heuristic II: Combination of PSO-SA 37 3.5 Special Case 41 3.5.1 Additional Gap for Each Pattern 41 3.5.2 Separate Size Arrangement 42 CHAPTER 4 NUMERICAL EXPERIMENTS 44 4.1 Experiment description 44 4.2 Comparison between PSO-Based Heuristics 46 4.2.1 Single Orientation Degree 47 4.2.2 Multiple Orientation Degree and Comparison to GA and SA 54 4.2.3 Sensitivity Analysis for PSO and PSO-SA 60 4.2.4 PSO-GA: Comparison of Scenarios 63 4.2.5 PSO-SA and SA-PSO Comparisons 66 4.3 Special Cases of Marker Planning Problems 67 4.3.1 Gap Between Pattern 68 4.3.2 Separated and Unseparated Arrangement 70 4.4 Comparison with Previous Study: Bottom Left Fill Heuristic 74 CHAPTER 5 CONCLUSIONS AND FUTURE RESEARCH 85 5.1 Conclusion 85 5.2 Future research 86 REFERENCE 88

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