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研究生: 柯彥甫
KOYENGA ABRAHAM
論文名稱: The Study of Utilization of silica Waste as Construction Material
The Study of Utilization of silica Waste as Construction Material
指導教授: 黃兆龍
Chao-Lung Hwang
口試委員: 林利國
Lee-Kuo Lin
廖敏志
Min-Chih Liao
黃兆龍
Chao-Lung Hwang
學位類別: 碩士
Master
系所名稱: 工程學院 - 營建工程系
Department of Civil and Construction Engineering
論文出版年: 2020
畢業學年度: 108
語文別: 英文
論文頁數: 112
中文關鍵詞: Recycled MaterialSilica wasteCementPasteMortarCoatingHydrophobicContact AngleWaterproof
外文關鍵詞: Recycled Material, Silica waste, Cement, Paste, Mortar, Coating, Hydrophobic, Contact Angle, Waterproof
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  • In recent years, the massive production of industrial waste is becoming a big scourge for our ecology system and all humanity.
    Cement paste and mortar made with Silica waste powder is a new type of green building materials, which is environmentally friendly and has various application prospects. The type of Silica waste used in this research possesses a high silica content (87%) and is highly crystalline with a mean particle size of 37.4 μm. Silica waste was used in cement paste and mortar as cement substitute which can only be used up to 10% replacement in weight. We study this new material in comparison with silica fume since they have some similarities in terms of chemical composition. The concrete produced were tested for compressive strength and durability properties such as UPV, Thermal Conductivity, water absorption, we also focused on the sample microstructure by doing SEM/EDS and XRD. Mortar shows good results for UPV ( ≥3660 m/s) with a compressive strength around 90 MPa for 28 days which shows good properties of mortar mixed with Silica waste. Slump flow was also measured to estimate the fresh properties of concrete containing silica waste. It shows a decrease in slump flow with an increase in silica waste proportion.
    With a Specific gravity of 0.65, it’s classified as a very light material and is flowable on the top of water and hardly mixable with water. In combination with latex, silica waste due to its high water repellency is also used as a coating material in order to play a waterproofing role. The mix design used is the ratio (L/S) between the Latex, considered as liquid and silica waste considered as solid. The tests we have conducted on the coated simples are mainly Contact angle Test, Water spray test and coating layer microstructure study. The optimum ratios showing good contact angle results (≥ 90o) are mainly L/S=2.5, 3 and 3.5.
    Nowadays, researchers from all around the world are trying to find a more efficient way to use that industrial waste, mainly in the field of concrete science. Now the main work is a strategy to maximize those new waste materials performance.


    In recent years, the massive production of industrial waste is becoming a big scourge for our ecology system and all humanity.
    Cement paste and mortar made with Silica waste powder is a new type of green building materials, which is environmentally friendly and has various application prospects. The type of Silica waste used in this research possesses a high silica content (87%) and is highly crystalline with a mean particle size of 37.4 μm. Silica waste was used in cement paste and mortar as cement substitute which can only be used up to 10% replacement in weight. We study this new material in comparison with silica fume since they have some similarities in terms of chemical composition. The concrete produced were tested for compressive strength and durability properties such as UPV, Thermal Conductivity, water absorption, we also focused on the sample microstructure by doing SEM/EDS and XRD. Mortar shows good results for UPV ( ≥3660 m/s) with a compressive strength around 90 MPa for 28 days which shows good properties of mortar mixed with Silica waste. Slump flow was also measured to estimate the fresh properties of concrete containing silica waste. It shows a decrease in slump flow with an increase in silica waste proportion.
    With a Specific gravity of 0.65, it’s classified as a very light material and is flowable on the top of water and hardly mixable with water. In combination with latex, silica waste due to its high water repellency is also used as a coating material in order to play a waterproofing role. The mix design used is the ratio (L/S) between the Latex, considered as liquid and silica waste considered as solid. The tests we have conducted on the coated simples are mainly Contact angle Test, Water spray test and coating layer microstructure study. The optimum ratios showing good contact angle results (≥ 90o) are mainly L/S=2.5, 3 and 3.5.
    Nowadays, researchers from all around the world are trying to find a more efficient way to use that industrial waste, mainly in the field of concrete science. Now the main work is a strategy to maximize those new waste materials performance.

    ABSTRACT iii ACKNOWLEDGMENTS v LIST OF TABLES viii LIST OF FIGURES ix NOMENCLATURE xii CHAPTER I: INTRODUCTION 1 1.1 General introduction 1 1.2 Motivation of this study 2 1.3 Aim and Objectives of the research 3 1.4 Research organization 4 CHAPTER II: LITERATURE REVIEW 7 2.1 Review on the Effect of SF on the Hydration of Cement Paste & Mortar 7 2.1.1 Silica fume characteristics 7 2.1.2 Silica Fume Properties and Mix proportions 9 2.1.3 Reaction mechanism of SF in Concrete 13 2.2 Review on Water Repellent by Surface Coating 19 2.3 Literature review Summary 22 CHAPTER III: MATERIALS AND EXPERIMENTAL METHODS 25 3.1 Materials 26 3.1.1 Portland cement 26 3.1.2 Silica fume ( SF ) 27 3.1.3 Silica waste ( SW) 28 3.1.4 Latex 31 3.1.5 Mixing water 33 3.1.6 Natural fine aggregate 33 3.2 Experimental Methods and apparatus 34 3.2.1 Mix Proportion and Samples Preparation 34 3.2.2 Testing specimens 39 CHAPTER IV: RESULTS AND DISCUSSION 59 4.1 Mix proportion parameters 60 4.2 Comparison of the effect of SF and SW on the performance of cement paste and mortar mix design Concept 62 4.2.1 Slump results 62 4.2.2 Compressive Strength 65 4.2.3 Ultrasonic Pulse Velocity (UPV) 68 4.2.4 Thermal Conductivity 72 4.2.5 Water Absorption 75 4.2.6 SEM & EDS 78 4.2.7 X-ray Diffraction ( XRD ) 82 4.3 Coating Materials performance produced from SW and Latex 83 4.3.1 Contact Angle 83 4.3.2 Water Spray 85 4.3.3 Microstructure 87 CHAPTER V: CONCLUSION AND SUGGESTIONS 89 5.1 Conclusion 90 5.1 Suggestion 91 References 92

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